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IAC Assessment: BD0072
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IAC Assessment: BD0072
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IAC Center Bradley University
Assessment Year 1996
Principal Product Industrial Materials Handling Products
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 53,000
Annual Production 15,000 Pieces
Production Hrs. Annual 4,992
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,191 1,150,352 kWh $0.04
Electricity Demand $40,590 3,342 kW-months/year $12.15
Electricity Fees $516 - $ -
Natural Gas $31,998 8,708 MMBtu $3.67
TOTAL ENERGY COSTS $128,795
RECOMMENDED SAVINGS* $29,538 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,677
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,520
Cost:
$6,730
$2,484 70,926 $1,036 85 - - $2,484
70,926
kWh
$1,036
85
kW-months/year
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,343
Cost:
$800
$643 18,464 $700 58 - - $643
18,464
kWh
$700
58
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,298
Cost:
$1,975
$675 19,343 $623 51 - - $675
19,343
kWh
$623
51
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,259
Cost:
$600
$1,259 36,049 - - - - $1,259
36,049
kWh
-
-
kW-months/year
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$518
Cost:
$675
$247 7,034 $271 22 - - $247
7,034
kWh
$271
22
kW-months/year
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$21,600
Cost:
$3,100
- - - - $21,600 - -
-
kWh
-
-
kW-months/year
$21,600
-
$
TOTAL RECOMMENDED Savings:
$29,538
Cost:
$13,880
$5,308 151,816 $2,630 216 $21,600 - $5,308
151,816
kWh
$2,630
216
kW-months/year
$21,600
-
$
TOTAL IMPLEMENTED Savings:
$27,677
Cost:
$12,405
$4,418 126,318 $1,659 136 $21,600 - $4,418
126,318
kWh
$1,659
136
kW-months/year
$21,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost