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IAC Assessment: BD0078
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IAC Assessment: BD0078
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IAC Center Bradley University
Assessment Year 1997
Principal Product Conveyor Bearings
NAICS n/a
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 84,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $280,765 4,832,943 kWh $0.06
Electricity Demand $47,897 11,486 kW-months/year $4.17
Electricity Fees $6,199 - $ -
Natural Gas $99,754 29,070 MMBtu $3.43
TOTAL ENERGY COSTS $460,188
RECOMMENDED SAVINGS* $480,253 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,922
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,091
Cost:
$39,935
$23,902 639,215 $5,125 1,229 - - $223 - - - $841 - $23,902
639,215
kWh
$5,125
1,229
kW-months/year
-
-
lb
$223
-
$
-
-
$
$841
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,460
Cost:
$15,130
$5,563 148,886 $897 215 - - - - - - - - $5,563
148,886
kWh
$897
215
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$5,982
Cost:
$1,393
$5,982 493,845 - - - - - - - - - - $5,982
493,845
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,884
Cost:
$3,750
$4,884 403,283 - - - - - - - - - - $4,884
403,283
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,696
Cost:
$800
$1,413 37,808 $283 68 - - - - - - - - $1,413
37,808
kWh
$283
68
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,109
Cost:
$825
$980 26,084 $129 31 - - - - - - - - $980
26,084
kWh
$129
31
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$462
Cost:
$1,309
$331 8,792 $131 32 - - - - - - - - $331
8,792
kWh
$131
32
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,801
Cost:
$7,000
- - - - $1,306 134,800 $(-1,571) - - - $6,066 - -
-
kWh
-
-
kW-months/year
$1,306
134,800
lb
$(-1,571)
-
$
-
-
$
$6,066
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$438
Cost:
$840
- - - - - - - - $438 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$438
-
$
-
-
$
10: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$423,330
Cost:
$400,000
- - - - - - $423,330 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$423,330
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$480,253
Cost:
$470,982
$43,055 1,757,913 $6,565 1,575 $1,306 134,800 $421,982 - $438 - $6,907 - $43,055
1,757,913
kWh
$6,565
1,575
kW-months/year
$1,306
134,800
lb
$421,982
-
$
$438
-
$
$6,907
-
$
TOTAL IMPLEMENTED Savings:
$6,922
Cost:
$16,439
$5,894 157,678 $1,028 247 - - - - - - - - $5,894
157,678
kWh
$1,028
247
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost