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IAC Assessment: BD0080
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IAC Assessment: BD0080
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IAC Center Bradley University
Assessment Year 1997
Principal Product Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 87,000
Annual Production 1,196,000 Tons
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,512 705,451 kWh $0.04
Electricity Demand $47,337 3,881 kW-months/year $12.20
Electricity Fees $3,133 - $ -
Natural Gas $12,857 3,252 MMBtu $3.95
TOTAL ENERGY COSTS $100,769
RECOMMENDED SAVINGS* $145,645 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,301
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,382
Cost:
$8,810
$1,396 42,204 $1,986 163 - - - - - - - - - - - - - - $1,396
42,204
kWh
$1,986
163
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$2,671
Cost:
$100
- - - - $2,671 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,671
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,361
Cost:
$1,000
- - - - - - $2,361 703 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,361
703
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,034
Cost:
$3,504
$730 21,981 $1,304 107 - - - - - - - - - - - - - - $730
21,981
kWh
$1,304
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$901
Cost:
$800
$354 10,551 $547 45 - - - - - - - - - - - - - - $354
10,551
kWh
$547
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$703
Cost:
$900
$279 8,499 $424 35 - - - - - - - - - - - - - - $279
8,499
kWh
$424
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$422
Cost:
$450
$422 12,603 - - - - - - - - - - - - - - - - $422
12,603
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
08: 3.8124 INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION Savings:
$2,430
Cost:
$400
- - - - - - - - - - $2,430 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$2,430
-
$
-
-
Tgal
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$469
Cost:
$1,265
- - - - - - - - - - - - $469 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$469
-
Tgal
-
-
$
-
-
$
10: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$118,560
Cost:
$19,000
- - - - - - - - $118,560 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$118,560
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,712
Cost:
$3,000
- - - - - - - - $(-3,888) - - - - - $12,600 - $3,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-3,888)
-
$
-
-
$
-
-
Tgal
$12,600
-
$
$3,000
-
$
TOTAL RECOMMENDED Savings:
$145,645
Cost:
$39,229
$3,181 95,838 $4,261 350 $2,671 - $2,361 703 $114,672 - $2,430 - $469 - $12,600 - $3,000 - $3,181
95,838
kWh
$4,261
350
kW-months/year
$2,671
-
$
$2,361
703
MMBtu
$114,672
-
$
$2,430
-
$
$469
-
Tgal
$12,600
-
$
$3,000
-
$
TOTAL IMPLEMENTED Savings:
$17,301
Cost:
$8,254
$1,431 43,083 $1,728 142 - - - - $(-3,888) - $2,430 - - - $12,600 - $3,000 - $1,431
43,083
kWh
$1,728
142
kW-months/year
-
-
$
-
-
MMBtu
$(-3,888)
-
$
$2,430
-
$
-
-
Tgal
$12,600
-
$
$3,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product By-product Production