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IAC Assessment: BD0081
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IAC Assessment: BD0081
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IAC Center Bradley University
Assessment Year 1997
Principal Product Commercial Towers
NAICS n/a
SIC 3446 - Architectural Metal Work
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 333,000
Annual Production 7,500 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,580 4,264,361 kWh $0.02
Electricity Demand $222,707 12,388 kW-months/year $17.98
Electricity Fees $(-1,488) - $ -
Natural Gas $344,882 103,157 MMBtu $3.34
TOTAL ENERGY COSTS $931,016
RECOMMENDED SAVINGS* $83,885 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,759
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,330
Cost:
$1,500
- - - - $9,330 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,330
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$5,780
Cost:
$8,410
- - - - - - $5,780 1,889 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,780
1,889
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$977
Cost:
$2,160
$666 26,964 $311 33 - - - - - - - - - - - - - - $666
26,964
kWh
$311
33
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$782
Cost:
$945
$483 19,637 $299 31 - - - - - - - - - - - - - - $483
19,637
kWh
$299
31
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$720
Cost:
$975
$468 18,757 $252 26 - - - - - - - - - - - - - - $468
18,757
kWh
$252
26
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$35,050
Cost:
$14,000
- - - - - - - - $1,225 385 - - $33,592 - $233 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,225
385
gal
-
-
$
$33,592
-
$
$233
-
$
-
-
Tgal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$1,246
Cost:
$2,325
- - - - - - - - - - - - - - - - $1,246 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
$1,246
-
Tgal
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$30,000
Cost:
$24,000
- - - - - - - - - - $30,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$30,000
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$83,885
Cost:
$54,315
$1,617 65,358 $862 90 $9,330 - $5,780 1,889 $1,225 385 $30,000 - $33,592 - $233 - $1,246 - $1,617
65,358
kWh
$862
90
kW-months/year
$9,330
-
$
$5,780
1,889
MMBtu
$1,225
385
gal
$30,000
-
$
$33,592
-
$
$233
-
$
$1,246
-
Tgal
TOTAL IMPLEMENTED Savings:
$1,759
Cost:
$3,105
$1,149 46,601 $610 64 - - - - - - - - - - - - - - $1,149
46,601
kWh
$610
64
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption