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IAC Assessment: BD0082
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IAC Assessment: BD0082
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IAC Center Bradley University
Assessment Year 1997
Principal Product Truck Bumpers and Chassis Stampings
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 140
Plant Area (Sq.Ft.) 108,000
Annual Production 12,860 Tons
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,648 3,008,499 kWh $0.04
Electricity Demand $88,232 7,244 kW-months/year $12.18
Electricity Fees $5,248 - $ -
Natural Gas $65,741 21,481 MMBtu $3.06
TOTAL ENERGY COSTS $382,485
RECOMMENDED SAVINGS* $220,013 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,074
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,539
Cost:
$2,500
- - - - $6,539 2,271 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,539
2,271
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,024
Cost:
$8,880
$2,844 67,116 $1,180 97 - - - - - - - - - - - - - - $2,844
67,116
kWh
$1,180
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,748
Cost:
$1,125
$1,497 35,463 $251 21 - - - - - - - - - - - - - - $1,497
35,463
kWh
$251
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$959
Cost:
$553
$959 22,567 - - - - - - - - - - - - - - - - $959
22,567
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$903
Cost:
$1,011
$531 12,603 $372 31 - - - - - - - - - - - - - - $531
12,603
kWh
$372
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$793
Cost:
$500
$443 10,551 $350 29 - - - - - - - - - - - - - - $443
10,551
kWh
$350
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$149,301
Cost:
$90,400
- - - - - - - - $8,633 1,980 $26,981 2,640 - - $99,741 - $13,946 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,633
1,980
gal
$26,981
2,640
lb
-
-
$
$99,741
-
$
$13,946
-
$
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$31,643
Cost:
$34,000
$(-1,195) (-10,844) - - - - $34,840 208,000 - - - - $(-702) - - - $(-1,300) - $(-1,195)
(-10,844)
kWh
-
-
kW-months/year
-
-
MMBtu
$34,840
208,000
Tgal
-
-
gal
-
-
lb
$(-702)
-
$
-
-
$
$(-1,300)
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,344
Cost:
$420
- - - - - - - - - - - - - - - - $3,344 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$3,344
-
$
10: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$20,759
Cost:
$1,800
- - - - - - - - - - - - $20,759 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$20,759
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$220,013
Cost:
$141,189
$5,079 137,456 $2,153 178 $6,539 2,271 $34,840 208,000 $8,633 1,980 $26,981 2,640 $20,057 - $99,741 - $15,990 - $5,079
137,456
kWh
$2,153
178
kW-months/year
$6,539
2,271
MMBtu
$34,840
208,000
Tgal
$8,633
1,980
gal
$26,981
2,640
lb
$20,057
-
$
$99,741
-
$
$15,990
-
$
TOTAL IMPLEMENTED Savings:
$33,074
Cost:
$14,233
$4,246 100,234 $1,530 126 $6,539 2,271 - - - - - - $20,759 - - - - - $4,246
100,234
kWh
$1,530
126
kW-months/year
$6,539
2,271
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$20,759
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost