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IAC Assessment: BD0084
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IAC Assessment: BD0084
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IAC Center Bradley University
Assessment Year 1997
Principal Product Slide Gate Nozzles
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 99,000
Annual Production 660,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,552 3,617,820 kWh $0.03
Electricity Demand $94,182 7,897 kW-months/year $11.93
Electricity Fees $1,560 - $ -
Natural Gas $84,431 21,280 MMBtu $3.97
TOTAL ENERGY COSTS $370,225
RECOMMENDED SAVINGS* $65,209 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,056
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,581
Cost:
$5,500
$9,210 280,774 $3,006 252 $(-4,635) (-1,198) - - - - $9,210
280,774
kWh
$3,006
252
kW-months/year
$(-4,635)
(-1,198)
MMBtu
-
-
Tgal
-
-
$
02: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$7,164
Cost:
$3,500
- - - - $7,164 1,851 - - - - -
-
kWh
-
-
kW-months/year
$7,164
1,851
MMBtu
-
-
Tgal
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,774
Cost:
$6,850
- - - - $4,774 1,234 - - - - -
-
kWh
-
-
kW-months/year
$4,774
1,234
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,816
Cost:
$4,933
$3,008 91,735 $1,808 152 - - - - - - $3,008
91,735
kWh
$1,808
152
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,205
Cost:
$11,750
$4,072 124,267 $2,133 179 - - - - - - $4,072
124,267
kWh
$2,133
179
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,580
Cost:
$675
$1,031 31,360 $549 46 - - - - - - $1,031
31,360
kWh
$549
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,425
Cost:
$1,200
$944 28,722 $481 40 - - - - - - $944
28,722
kWh
$481
40
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$8,749
Cost:
$7,500
- - - - - - $8,749 3,594,240 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,749
3,594,240
Tgal
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$512
Cost:
$875
- - - - - - $512 191,100 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$512
191,100
Tgal
-
-
$
10: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$16,677
Cost:
$1,380
$(-28) (-879) - - - - - - $16,705 - $(-28)
(-879)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$16,705
-
$
11: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$5,726
Cost:
$2,500
$(-24) (-586) - - - - - - $5,750 - $(-24)
(-586)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,750
-
$
TOTAL RECOMMENDED Savings:
$65,209
Cost:
$46,663
$18,213 555,393 $7,977 669 $7,303 1,887 $9,261 3,785,340 $22,455 - $18,213
555,393
kWh
$7,977
669
kW-months/year
$7,303
1,887
MMBtu
$9,261
3,785,340
Tgal
$22,455
-
$
TOTAL IMPLEMENTED Savings:
$22,056
Cost:
$15,500
$9,186 280,188 $3,006 252 $(-4,635) (-1,198) $8,749 3,594,240 $5,750 - $9,186
280,188
kWh
$3,006
252
kW-months/year
$(-4,635)
(-1,198)
MMBtu
$8,749
3,594,240
Tgal
$5,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product