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IAC Assessment: BD0087
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IAC Assessment: BD0087
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IAC Center Bradley University
Assessment Year 1997
Principal Product Steel Balls
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 99
Plant Area (Sq.Ft.) 83,500
Annual Production 6,240 Tons
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $255,596 6,671,161 kWh $0.04
Electricity Demand $65,308 15,661 kW-months/year $4.17
Electricity Fees $9,998 - $ -
Natural Gas $117,554 33,967 MMBtu $3.46
TOTAL ENERGY COSTS $612,656
RECOMMENDED SAVINGS* $64,931 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,734
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$20,443
Cost:
$40,890
$18,069 471,864 $2,374 570 - - - - - - - - $18,069
471,864
kWh
$2,374
570
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$7,026
Cost:
$8,500
- - - - $7,026 2,030 - - - - - - -
-
kWh
-
-
kW-months/year
$7,026
2,030
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$5,680
Cost:
$5,100
$2,445 65,358 - - $3,235 899 - - - - - - $2,445
65,358
kWh
-
-
kW-months/year
$3,235
899
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,171
Cost:
$3,750
$7,313 47,773 $676 651 $(-2,818) (-814) - - - - - - $7,313
47,773
kWh
$676
651
kW-months/year
$(-2,818)
(-814)
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,365
Cost:
$1,125
$1,293 33,705 $72 17 - - - - - - - - $1,293
33,705
kWh
$72
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$10,295
Cost:
$7,000
$(-8) (-293) - - - - $(-1,290) - $11,593 - - - $(-8)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,290)
-
$
$11,593
-
$
-
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$14,951
Cost:
$3,000
- - - - - - - - - - $14,951 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$14,951
-
$
TOTAL RECOMMENDED Savings:
$64,931
Cost:
$69,365
$29,112 618,407 $3,122 1,238 $7,443 2,115 $(-1,290) - $11,593 - $14,951 - $29,112
618,407
kWh
$3,122
1,238
kW-months/year
$7,443
2,115
MMBtu
$(-1,290)
-
$
$11,593
-
$
$14,951
-
$
TOTAL IMPLEMENTED Savings:
$52,734
Cost:
$57,115
$21,799 570,634 $2,446 587 $3,235 899 $(-1,290) - $11,593 - $14,951 - $21,799
570,634
kWh
$2,446
587
kW-months/year
$3,235
899
MMBtu
$(-1,290)
-
$
$11,593
-
$
$14,951
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product