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IAC Assessment: BD0091
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IAC Assessment: BD0091
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IAC Center Bradley University
Assessment Year 1997
Principal Product Injection Moldings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 41,000
Annual Production 450,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,641 2,779,895 kWh $0.05
Electricity Demand $81,024 6,250 kW-months/year $12.96
Electricity Fees $1,803 - $ -
Natural Gas $6,043 1,376 MMBtu $4.39
TOTAL ENERGY COSTS $236,511
RECOMMENDED SAVINGS* $102,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,095
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$38,324
Cost:
$24,791
$31,281 671,161 $18,589 1,434 $(-11,546) (-2,946) - - - - - - - - - - $31,281
671,161
kWh
$18,589
1,434
kW-months/year
$(-11,546)
(-2,946)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$37,336
Cost:
$500
- - - - - - - - - - $37,336 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$37,336
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,396
Cost:
$8,110
$4,618 99,062 $2,778 214 - - - - - - - - - - - - $4,618
99,062
kWh
$2,778
214
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,496
Cost:
$1,920
$3,553 76,202 $1,218 94 $(-1,275) (-325) - - - - - - - - - - $3,553
76,202
kWh
$1,218
94
kW-months/year
$(-1,275)
(-325)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,875
Cost:
$2,077
$1,218 26,084 $657 51 - - - - - - - - - - - - $1,218
26,084
kWh
$657
51
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,261
Cost:
$400
$966 20,809 $295 23 - - - - - - - - - - - - $966
20,809
kWh
$295
23
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$783
Cost:
$600
$499 10,844 $284 22 - - - - - - - - - - - - $499
10,844
kWh
$284
22
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$9,643
Cost:
$7,500
- - - - - - $3,473 136,656 $(-660) - - - - - $6,830 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,473
136,656
lb
$(-660)
-
$
-
-
$
-
-
$
$6,830
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,813
Cost:
$2,250
$(-750) (-16,120) - - - - $132 21,675 $(-3,900) - - - $7,331 - - - $(-750)
(-16,120)
kWh
-
-
kW-months/year
-
-
MMBtu
$132
21,675
lb
$(-3,900)
-
$
-
-
$
$7,331
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$102,927
Cost:
$48,148
$41,385 888,042 $23,821 1,838 $(-12,821) (-3,271) $3,605 158,331 $(-4,560) - $37,336 - $7,331 - $6,830 - $41,385
888,042
kWh
$23,821
1,838
kW-months/year
$(-12,821)
(-3,271)
MMBtu
$3,605
158,331
lb
$(-4,560)
-
$
$37,336
-
$
$7,331
-
$
$6,830
-
$
TOTAL IMPLEMENTED Savings:
$62,095
Cost:
$45,728
$37,832 811,840 $22,603 1,744 $(-11,546) (-2,946) $3,605 158,331 $(-4,560) - - - $7,331 - $6,830 - $37,832
811,840
kWh
$22,603
1,744
kW-months/year
$(-11,546)
(-2,946)
MMBtu
$3,605
158,331
lb
$(-4,560)
-
$
-
-
$
$7,331
-
$
$6,830
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost