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IAC Assessment: BD0093
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IAC Assessment: BD0093
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IAC Center Bradley University
Assessment Year 1997
Principal Product Film Laminate
NAICS n/a
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 91,950
Annual Production 382,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,358 12,459,848 kWh $0.03
Electricity Demand $327,335 21,927 kW-months/year $14.93
Electricity Fees $5,563 - $ -
Natural Gas $111,081 40,141 MMBtu $2.77
TOTAL ENERGY COSTS $936,877
RECOMMENDED SAVINGS* $122,799 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,865
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,718
Cost:
$25,480
$9,901 283,705 $6,817 457 - - - - - - - - - - - - $9,901
283,705
kWh
$6,817
457
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,952
Cost:
$950
- - - - $4,952 1,658 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,952
1,658
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,421
Cost:
$800
$952 27,257 $469 31 - - - - - - - - - - - - $952
27,257
kWh
$469
31
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,147
Cost:
$1,827
$467 13,482 $680 46 - - - - - - - - - - - - $467
13,482
kWh
$680
46
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,097
Cost:
$2,773
$490 13,775 - - $607 219 - - - - - - - - - - $490
13,775
kWh
-
-
kW-months/year
$607
219
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$727
Cost:
$175
$305 8,792 $422 28 - - - - - - - - - - - - $305
8,792
kWh
$422
28
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$48,604
Cost:
$9,500
- - - - - - - - - - - - - - $48,604 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
$48,604
-
$
08: 3.7191 USE WATER BASED SPRAY ABRASIVES INSTEAD OF BAR ABRASIVES Savings:
$1,183
Cost:
$3,700
$(-600) (-16,706) - - - - $(-196) (-18) $2,259 220 $(-280) - - - - - $(-600)
(-16,706)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-196)
(-18)
gal
$2,259
220
gal
$(-280)
-
$
-
-
$
-
-
$
09: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$45,000
Cost:
$80,000
- - - - - - - - - - - - $45,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$45,000
-
$
-
-
$
10: 4.452 ELIMINATE SHIFT Savings:
$1,950
Cost:
-
- - - - - - - - - - - - $1,950 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$1,950
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$122,799
Cost:
$125,205
$11,515 330,305 $8,388 562 $5,559 1,877 $(-196) (-18) $2,259 220 $(-280) - $46,950 - $48,604 - $11,515
330,305
kWh
$8,388
562
kW-months/year
$5,559
1,877
MMBtu
$(-196)
(-18)
gal
$2,259
220
gal
$(-280)
-
$
$46,950
-
$
$48,604
-
$
TOTAL IMPLEMENTED Savings:
$17,865
Cost:
$27,307
$10,368 297,187 $7,497 503 - - - - - - - - - - - - $10,368
297,187
kWh
$7,497
503
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material