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IAC Assessment: BD0094
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IAC Assessment: BD0094
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IAC Center Bradley University
Assessment Year 1997
Principal Product Reconditioned Steel Drums
NAICS n/a
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 80,000
Annual Production 1,483,000 Pieces
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,953 3,247,362 kWh $0.05
Electricity Demand $193,497 12,680 kW-months/year $15.26
Electricity Fees $7,300 - $ -
Natural Gas $315,603 100,543 MMBtu $3.14
TOTAL ENERGY COSTS $711,988
RECOMMENDED SAVINGS* $384,718 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $367,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Ancillary Material Cost Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Ancillary Material Cost Water Consumption Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal $ %
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,910
Cost:
$1,500
- - - - $8,910 2,363 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,910
2,363
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,630
Cost:
$5,699
$3,051 64,771 $4,579 300 - - - - - - - - - - - - - - $3,051
64,771
kWh
$4,579
300
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,842
Cost:
$8,668
- - - - $4,842 1,284 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,842
1,284
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,560
Cost:
$4,430
$1,068 22,567 $1,492 98 - - - - - - - - - - - - - - $1,068
22,567
kWh
$1,492
98
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
%
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$898
Cost:
$1,050
$346 7,327 $552 36 - - - - - - - - - - - - - - $346
7,327
kWh
$552
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
%
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$192,343
Cost:
$16,000
- - - - - - - - $2,938 877 - - $189,405 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,938
877
gal
-
-
$
$189,405
-
$
-
-
Tgal
-
-
%
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$16,735
Cost:
$34,000
- - - - - - $52,000 130,000 $(-32,500) (-7,000) $(-2,899) - - - $134 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$52,000
130,000
Tgal
$(-32,500)
(-7,000)
gal
$(-2,899)
-
$
-
-
$
$134
-
Tgal
-
-
%
08: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$150,800
Cost:
$2,000
- - - - - - - - - - - - - - - - $150,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
$150,800
-
%
TOTAL RECOMMENDED Savings:
$384,718
Cost:
$73,347
$4,465 94,665 $6,623 434 $13,752 3,647 $52,000 130,000 $(-29,562) (-6,123) $(-2,899) - $189,405 - $134 - $150,800 - $4,465
94,665
kWh
$6,623
434
kW-months/year
$13,752
3,647
MMBtu
$52,000
130,000
Tgal
$(-29,562)
(-6,123)
gal
$(-2,899)
-
$
$189,405
-
$
$134
-
Tgal
$150,800
-
%
TOTAL IMPLEMENTED Savings:
$367,280
Cost:
$65,098
$1,068 22,567 $1,492 98 $4,842 1,284 $52,000 130,000 $(-29,562) (-6,123) $(-2,899) - $189,405 - $134 - $150,800 - $1,068
22,567
kWh
$1,492
98
kW-months/year
$4,842
1,284
MMBtu
$52,000
130,000
Tgal
$(-29,562)
(-6,123)
gal
$(-2,899)
-
$
$189,405
-
$
$134
-
Tgal
$150,800
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Ancillary Material Cost Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Ancillary Material Cost Water Consumption Increase in Production