IAC logo
IAC Assessment: BD0095
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0095
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 1997
Principal Product Metal Stampings
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,851 383,646 kWh $0.10
Electricity Demand $46,835 3,854 kW-months/year $12.15
Electricity Fees $12,298 - $ -
Natural Gas $8,197 2,345 MMBtu $3.50
TOTAL ENERGY COSTS $121,811
RECOMMENDED SAVINGS* $286,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,163
Cost:
$1,500
- - - - $5,163 1,163 - - - - - - -
-
kWh
-
-
kW-months/year
$5,163
1,163
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,013
Cost:
$7,630
$2,202 64,771 $1,811 149 - - - - - - - - $2,202
64,771
kWh
$1,811
149
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$3,211
Cost:
$700
- - - - $3,211 723 - - - - - - -
-
kWh
-
-
kW-months/year
$3,211
723
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,717
Cost:
$1,500
- - - - $2,717 612 - - - - - - -
-
kWh
-
-
kW-months/year
$2,717
612
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,553
Cost:
$225
$950 27,843 $603 50 - - - - - - - - $950
27,843
kWh
$603
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,349
Cost:
$300
$646 19,050 $703 58 - - - - - - - - $646
19,050
kWh
$703
58
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$1,321
Cost:
$1,000
- - - - $1,321 298 - - - - - - -
-
kWh
-
-
kW-months/year
$1,321
298
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,319
Cost:
$800
$690 20,223 $629 52 - - - - - - - - $690
20,223
kWh
$629
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$699
Cost:
$1,201
$334 9,965 $365 30 - - - - - - - - $334
9,965
kWh
$365
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.1222 INSTALL TURBULATORS Savings:
$281
Cost:
$502
- - - - $281 63 - - - - - - -
-
kWh
-
-
kW-months/year
$281
63
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,430
Cost:
$420
- - - - - - - - $5,430 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$5,430
-
$
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$750
Cost:
$400
- - - - - - $750 80,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$750
80,000
lb
-
-
$
-
-
$
13: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$259,130
Cost:
$240,900
- - - - - - - - - - $259,130 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$259,130
-
$
TOTAL RECOMMENDED Savings:
$286,936
Cost:
$257,078
$4,822 141,852 $4,111 339 $12,693 2,859 $750 80,000 $5,430 - $259,130 - $4,822
141,852
kWh
$4,111
339
kW-months/year
$12,693
2,859
MMBtu
$750
80,000
lb
$5,430
-
$
$259,130
-
$
TOTAL IMPLEMENTED Savings:
$14,145
Cost:
$12,056
$3,486 102,579 $2,779 229 $7,880 1,775 - - - - - - $3,486
102,579
kWh
$2,779
229
kW-months/year
$7,880
1,775
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product