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IAC Assessment: BD0095
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IAC Assessment: BD0095
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IAC Center Bradley University
Assessment Year 1997
Principal Product Metal Stampings
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,851 383,646 kWh $0.10
Electricity Demand $46,835 3,854 kW-months/year $12.15
Electricity Fees $12,298 - $ -
Natural Gas $8,197 2,345 MMBtu $3.50
TOTAL ENERGY COSTS $121,811
RECOMMENDED SAVINGS* $286,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,163
Cost:
$1,500
- - - - $5,163 1,163 - - - - - - -
-
kWh
-
-
kW-months/year
$5,163
1,163
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,013
Cost:
$7,630
$2,202 64,771 $1,811 149 - - - - - - - - $2,202
64,771
kWh
$1,811
149
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$3,211
Cost:
$700
- - - - $3,211 723 - - - - - - -
-
kWh
-
-
kW-months/year
$3,211
723
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,717
Cost:
$1,500
- - - - $2,717 612 - - - - - - -
-
kWh
-
-
kW-months/year
$2,717
612
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,553
Cost:
$225
$950 27,843 $603 50 - - - - - - - - $950
27,843
kWh
$603
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,349
Cost:
$300
$646 19,050 $703 58 - - - - - - - - $646
19,050
kWh
$703
58
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$1,321
Cost:
$1,000
- - - - $1,321 298 - - - - - - -
-
kWh
-
-
kW-months/year
$1,321
298
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,319
Cost:
$800
$690 20,223 $629 52 - - - - - - - - $690
20,223
kWh
$629
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$699
Cost:
$1,201
$334 9,965 $365 30 - - - - - - - - $334
9,965
kWh
$365
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.1222 INSTALL TURBULATORS Savings:
$281
Cost:
$502
- - - - $281 63 - - - - - - -
-
kWh
-
-
kW-months/year
$281
63
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,430
Cost:
$420
- - - - - - - - $5,430 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$5,430
-
$
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$750
Cost:
$400
- - - - - - $750 80,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$750
80,000
lb
-
-
$
-
-
$
13: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$259,130
Cost:
$240,900
- - - - - - - - - - $259,130 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$259,130
-
$
TOTAL RECOMMENDED Savings:
$286,936
Cost:
$257,078
$4,822 141,852 $4,111 339 $12,693 2,859 $750 80,000 $5,430 - $259,130 - $4,822
141,852
kWh
$4,111
339
kW-months/year
$12,693
2,859
MMBtu
$750
80,000
lb
$5,430
-
$
$259,130
-
$
TOTAL IMPLEMENTED Savings:
$14,145
Cost:
$12,056
$3,486 102,579 $2,779 229 $7,880 1,775 - - - - - - $3,486
102,579
kWh
$2,779
229
kW-months/year
$7,880
1,775
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product