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IAC Assessment: BD0101
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IAC Assessment: BD0101
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IAC Center Bradley University
Assessment Year 1998
Principal Product Polystyrene Cups & Lids
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 149
Plant Area (Sq.Ft.) 284,636
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $878,222 21,451,642 kWh $0.04
Electricity Demand $468,142 33,303 kW-months/year $14.06
Electricity Fees $6,865 - $ -
Natural Gas $1,104,418 358,760 MMBtu $3.08
TOTAL ENERGY COSTS $2,476,743
RECOMMENDED SAVINGS* $231,695 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,224
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1222 INSTALL TURBULATORS Savings:
$28,680
Cost:
$1,650
- - - - $28,680 9,373 - - - - - - -
-
kWh
-
-
kW-months/year
$28,680
9,373
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$26,005
Cost:
$40,190
$19,213 469,812 $6,792 483 - - - - - - - - $19,213
469,812
kWh
$6,792
483
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$6,809
Cost:
$2,100
- - - - $6,809 2,225 - - - - - - -
-
kWh
-
-
kW-months/year
$6,809
2,225
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,851
Cost:
$3,986
$2,307 56,565 $1,544 110 - - - - - - - - $2,307
56,565
kWh
$1,544
110
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.4157 REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING Savings:
$32,510
Cost:
$128,700
$(-1,558) (-38,101) $(-612) (-44) - - - - - - $34,680 - $(-1,558)
(-38,101)
kWh
$(-612)
(-44)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$34,680
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$688
Cost:
$1,625
- - - - - - $688 381,973 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$688
381,973
Tgal
-
-
$
-
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$133,152
Cost:
$72,000
- - - - - - - - $133,152 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$133,152
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$231,695
Cost:
$250,251
$19,962 488,276 $7,724 549 $35,489 11,598 $688 381,973 $133,152 - $34,680 - $19,962
488,276
kWh
$7,724
549
kW-months/year
$35,489
11,598
MMBtu
$688
381,973
Tgal
$133,152
-
$
$34,680
-
$
TOTAL IMPLEMENTED Savings:
$59,224
Cost:
$47,451
$21,520 526,377 $8,336 593 $28,680 9,373 $688 381,973 - - - - $21,520
526,377
kWh
$8,336
593
kW-months/year
$28,680
9,373
MMBtu
$688
381,973
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes