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IAC Assessment: BD0107
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IAC Assessment: BD0107
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IAC Center Bradley University
Assessment Year 1998
Principal Product Chemical Conversion Coatings
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 61,940
Annual Production 38,993,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,543 2,269,930 kWh $0.04
Electricity Demand $53,047 4,344 kW-months/year $12.21
Electricity Fees $655 - $ -
Natural Gas $89,252 26,007 MMBtu $3.43
TOTAL ENERGY COSTS $263,995
RECOMMENDED SAVINGS* $59,957 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,112
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$19,185
Cost:
$31,500
$7,909 212,192 $11,276 924 - - - - - - - - $7,909
212,192
kWh
$11,276
924
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$2,679
Cost:
$6,000
- - - - $2,679 855 - - - - - - -
-
kWh
-
-
kW-months/year
$2,679
855
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,897
Cost:
$1,000
$1,897 50,996 - - - - - - - - - - $1,897
50,996
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,388
Cost:
$2,500
- - - - $1,388 415 - - - - - - -
-
kWh
-
-
kW-months/year
$1,388
415
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$750
Cost:
$300
$492 13,189 $258 21 - - - - - - - - $492
13,189
kWh
$258
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$278
Cost:
$470
$133 3,517 $145 12 - - - - - - - - $133
3,517
kWh
$145
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$21,088
Cost:
$7,500
- - - - - - $23,688 4,015,000 $(-2,600) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,688
4,015,000
Tgal
$(-2,600)
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,899
Cost:
$7,000
- - - - - - - - $(-201) - $2,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-201)
-
$
$2,100
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$443
Cost:
$60
- - - - - - $261 44,200 $182 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$261
44,200
Tgal
$182
-
$
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$10,350
Cost:
$750
- - - - - - - - - - $10,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$10,350
-
$
TOTAL RECOMMENDED Savings:
$59,957
Cost:
$57,080
$10,431 279,894 $11,679 957 $4,067 1,270 $23,949 4,059,200 $(-2,619) - $12,450 - $10,431
279,894
kWh
$11,679
957
kW-months/year
$4,067
1,270
MMBtu
$23,949
4,059,200
Tgal
$(-2,619)
-
$
$12,450
-
$
TOTAL IMPLEMENTED Savings:
$22,112
Cost:
$39,270
$8,534 228,898 $11,679 957 - - - - $(-201) - $2,100 - $8,534
228,898
kWh
$11,679
957
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-201)
-
$
$2,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes