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IAC Assessment: BD0115
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IAC Assessment: BD0115
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IAC Center Bradley University
Assessment Year 1998
Principal Product Automotive Body Support Components
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 468
Plant Area (Sq.Ft.) 330,000
Annual Production 192,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $284,606 11,276,085 kWh $0.03
Electricity Demand $321,419 28,038 kW-months/year $11.46
Natural Gas $169,828 48,717 MMBtu $3.49
TOTAL ENERGY COSTS $789,233
RECOMMENDED SAVINGS* $53,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,475
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,739
Cost:
$20,000
- - - - $13,739 3,723 - - -
-
kWh
-
-
kW-months/year
$13,739
3,723
MMBtu
-
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$7,819
Cost:
$12,000
- - - - $7,819 2,273 - - -
-
kWh
-
-
kW-months/year
$7,819
2,273
MMBtu
-
-
$
03: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$5,674
Cost:
$1,000
$2,523 100,234 $7,564 660 $(-3,913) (-1,138) $(-500) - $2,523
100,234
kWh
$7,564
660
kW-months/year
$(-3,913)
(-1,138)
MMBtu
$(-500)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,657
Cost:
$5,900
$2,261 89,683 $1,977 173 - - $419 - $2,261
89,683
kWh
$1,977
173
kW-months/year
-
-
MMBtu
$419
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,961
Cost:
$1,000
$2,028 80,598 $1,933 167 - - - - $2,028
80,598
kWh
$1,933
167
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,062
Cost:
$900
$553 21,981 $509 45 - - - - $553
21,981
kWh
$509
45
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$300
Cost:
$335
$92 3,810 $57 5 - - $151 - $92
3,810
kWh
$57
5
kW-months/year
-
-
MMBtu
$151
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$206
Cost:
$200
$72 2,931 $125 11 - - $9 - $72
2,931
kWh
$125
11
kW-months/year
-
-
MMBtu
$9
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,796
Cost:
$320
- - - - - - $3,796 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,796
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$12,370
Cost:
$12,500
- - - - $(-100) (-29) $12,470 - -
-
kWh
-
-
kW-months/year
$(-100)
(-29)
MMBtu
$12,470
-
$
TOTAL RECOMMENDED Savings:
$53,584
Cost:
$54,155
$7,529 299,237 $12,165 1,061 $17,545 4,829 $16,345 - $7,529
299,237
kWh
$12,165
1,061
kW-months/year
$17,545
4,829
MMBtu
$16,345
-
$
TOTAL IMPLEMENTED Savings:
$27,475
Cost:
$21,655
$7,529 299,237 $12,165 1,061 $3,906 1,135 $3,875 - $7,529
299,237
kWh
$12,165
1,061
kW-months/year
$3,906
1,135
MMBtu
$3,875
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes