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IAC Assessment: BD0118
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IAC Assessment: BD0118
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IAC Center Bradley University
Assessment Year 1998
Principal Product Safety Containers
NAICS n/a
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 162,660
Annual Production 450,000 Pieces
Production Hrs. Annual 4,420
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,202 2,820,926 kWh $0.03
Electricity Demand $107,464 9,854 kW-months/year $10.91
Electricity Fees $1,766 - $ -
Natural Gas $86,724 18,967 MMBtu $4.57
TOTAL ENERGY COSTS $325,153
RECOMMENDED SAVINGS* $65,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,428
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$32,188
Cost:
$123,000
$5,448 155,334 $7,473 634 $6,316 1,302 - - - - - - $12,951 - - - $5,448
155,334
kWh
$7,473
634
kW-months/year
$6,316
1,302
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$12,951
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,395
Cost:
$1,500
- - - - $3,395 700 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,395
700
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$2,711
Cost:
$2,400
$3,685 117,819 $1,320 134 $(-2,294) (-473) - - - - - - - - - - $3,685
117,819
kWh
$1,320
134
kW-months/year
$(-2,294)
(-473)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,529
Cost:
$3,580
$921 27,257 $608 56 - - - - - - - - - - - - $921
27,257
kWh
$608
56
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,186
Cost:
$700
$526 15,533 $660 61 - - - - - - - - - - - - $526
15,533
kWh
$660
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$957
Cost:
$800
$360 10,551 $597 55 - - - - - - - - - - - - $360
10,551
kWh
$597
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$880
Cost:
$750
$331 9,965 $549 50 - - - - - - - - - - - - $331
9,965
kWh
$549
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$774
Cost:
$350
$291 8,792 $483 44 - - - - - - - - - - - - $291
8,792
kWh
$483
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$755
Cost:
$300
$284 8,499 $471 43 - - - - - - - - - - - - $284
8,499
kWh
$471
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$501
Cost:
-
$188 5,569 $313 29 - - - - - - - - - - - - $188
5,569
kWh
$313
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$448
Cost:
$450
$168 4,982 $74 7 - - - - - - - - $206 - - - $168
4,982
kWh
$74
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$206
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$374
Cost:
$360
$226 6,741 $148 14 - - - - - - - - - - - - $226
6,741
kWh
$148
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$10,694
Cost:
$8,000
- - - - - - - - $2,238 442,000 - - $8,456 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,238
442,000
lb
-
-
$
$8,456
-
$
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,275
Cost:
$240
- - - - - - - - - - - - - - $5,275 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$5,275
-
$
15: 3.4151 MINIMIZE WATER USAGE Savings:
$982
Cost:
$1,395
- - - - - - $982 106,470 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$982
106,470
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
16: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$2,340
Cost:
$2,000
- - - - - - - - - - $2,340 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,340
-
$
-
-
$
-
-
$
17: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$380
Cost:
-
- - - - - - - - - - - - $380 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$380
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$65,369
Cost:
$145,825
$12,428 371,042 $12,696 1,127 $7,417 1,529 $982 106,470 $2,238 442,000 $2,340 - $21,993 - $5,275 - $12,428
371,042
kWh
$12,696
1,127
kW-months/year
$7,417
1,529
MMBtu
$982
106,470
Tgal
$2,238
442,000
lb
$2,340
-
$
$21,993
-
$
$5,275
-
$
TOTAL IMPLEMENTED Savings:
$36,428
Cost:
$125,660
$7,207 207,502 $9,748 844 $6,316 1,302 - - - - - - $13,157 - - - $7,207
207,502
kWh
$9,748
844
kW-months/year
$6,316
1,302
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$13,157
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production