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IAC Assessment: BD0119
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IAC Assessment: BD0119
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IAC Center Bradley University
Assessment Year 1998
Principal Product Steel Doors and Frames
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 109,845
Annual Production 100,000 Pieces
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,608 1,328,546 kWh $0.09
Electricity Demand $57,136 4,535 kW-months/year $12.60
Electricity Fees $2,585 - $ -
Natural Gas $114,651 20,983 MMBtu $5.46
TOTAL ENERGY COSTS $323,218
RECOMMENDED SAVINGS* $192,107 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$23,453
Cost:
$10,000
- - - - $23,453 4,423 - - - - - - - - -
-
kWh
-
-
kW-months/year
$23,453
4,423
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,670
Cost:
$4,000
$1,843 45,721 $2,948 234 $(-1,121) (-211) - - - - - - - - $1,843
45,721
kWh
$2,948
234
kW-months/year
$(-1,121)
(-211)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,663
Cost:
$3,460
$1,062 26,377 $601 48 - - - - - - - - - - $1,062
26,377
kWh
$601
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,434
Cost:
$400
$755 18,757 $679 54 - - - - - - - - - - $755
18,757
kWh
$679
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,178
Cost:
$3,835
$535 13,189 $643 51 - - - - - - - - - - $535
13,189
kWh
$643
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,158
Cost:
$600
$628 15,533 $530 42 - - - - - - - - - - $628
15,533
kWh
$530
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,125
Cost:
$1,515
- - - - $1,125 212 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,125
212
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$549
Cost:
$2,127
- - - - $549 112 - - - - - - - - -
-
kWh
-
-
kW-months/year
$549
112
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$382
Cost:
$430
$198 4,982 $184 15 - - - - - - - - - - $198
4,982
kWh
$184
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$230
Cost:
$205
$94 2,345 $40 3 - - - - - - - - $96 - $94
2,345
kWh
$40
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$96
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$132,757
Cost:
$160,000
- - - - - - - - $18,000 75,000 $(-1,808) - $116,565 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$18,000
75,000
gal
$(-1,808)
-
$
$116,565
-
$
12: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$13,430
Cost:
$14,000
- - - - - - - - - - - - $13,430 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$13,430
-
$
13: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,982
Cost:
$7,000
- - - - - - $2,982 873,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,982
873,600
Tgal
-
-
gal
-
-
$
-
-
$
14: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$4,359
Cost:
$14,000
- - - - $(-154) (-29) - - - - $4,513 - - - -
-
kWh
-
-
kW-months/year
$(-154)
(-29)
MMBtu
-
-
Tgal
-
-
gal
$4,513
-
$
-
-
$
15: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,737
Cost:
$1,365
- - - - - - - - - - $3,737 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,737
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$192,107
Cost:
$222,937
$5,115 126,904 $5,625 447 $23,852 4,507 $2,982 873,600 $18,000 75,000 $6,442 - $130,091 - $5,115
126,904
kWh
$5,625
447
kW-months/year
$23,852
4,507
MMBtu
$2,982
873,600
Tgal
$18,000
75,000
gal
$6,442
-
$
$130,091
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes