IAC logo
IAC Assessment: BD0119
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0119
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 1998
Principal Product Steel Doors and Frames
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 109,845
Annual Production 100,000 Pieces
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,608 1,328,546 kWh $0.09
Electricity Demand $57,136 4,535 kW-months/year $12.60
Electricity Fees $2,585 - $ -
Natural Gas $114,651 20,983 MMBtu $5.46
TOTAL ENERGY COSTS $323,218
RECOMMENDED SAVINGS* $192,107 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$23,453
Cost:
$10,000
- - - - $23,453 4,423 - - - - - - - - -
-
kWh
-
-
kW-months/year
$23,453
4,423
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,670
Cost:
$4,000
$1,843 45,721 $2,948 234 $(-1,121) (-211) - - - - - - - - $1,843
45,721
kWh
$2,948
234
kW-months/year
$(-1,121)
(-211)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,663
Cost:
$3,460
$1,062 26,377 $601 48 - - - - - - - - - - $1,062
26,377
kWh
$601
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,434
Cost:
$400
$755 18,757 $679 54 - - - - - - - - - - $755
18,757
kWh
$679
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,178
Cost:
$3,835
$535 13,189 $643 51 - - - - - - - - - - $535
13,189
kWh
$643
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,158
Cost:
$600
$628 15,533 $530 42 - - - - - - - - - - $628
15,533
kWh
$530
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,125
Cost:
$1,515
- - - - $1,125 212 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,125
212
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$549
Cost:
$2,127
- - - - $549 112 - - - - - - - - -
-
kWh
-
-
kW-months/year
$549
112
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$382
Cost:
$430
$198 4,982 $184 15 - - - - - - - - - - $198
4,982
kWh
$184
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$230
Cost:
$205
$94 2,345 $40 3 - - - - - - - - $96 - $94
2,345
kWh
$40
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$96
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$132,757
Cost:
$160,000
- - - - - - - - $18,000 75,000 $(-1,808) - $116,565 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$18,000
75,000
gal
$(-1,808)
-
$
$116,565
-
$
12: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$13,430
Cost:
$14,000
- - - - - - - - - - - - $13,430 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$13,430
-
$
13: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,982
Cost:
$7,000
- - - - - - $2,982 873,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,982
873,600
Tgal
-
-
gal
-
-
$
-
-
$
14: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$4,359
Cost:
$14,000
- - - - $(-154) (-29) - - - - $4,513 - - - -
-
kWh
-
-
kW-months/year
$(-154)
(-29)
MMBtu
-
-
Tgal
-
-
gal
$4,513
-
$
-
-
$
15: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,737
Cost:
$1,365
- - - - - - - - - - $3,737 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,737
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$192,107
Cost:
$222,937
$5,115 126,904 $5,625 447 $23,852 4,507 $2,982 873,600 $18,000 75,000 $6,442 - $130,091 - $5,115
126,904
kWh
$5,625
447
kW-months/year
$23,852
4,507
MMBtu
$2,982
873,600
Tgal
$18,000
75,000
gal
$6,442
-
$
$130,091
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes