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IAC Assessment: BD0126
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IAC Assessment: BD0126
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IAC Center Bradley University
Assessment Year 1999
Principal Product Zinc Die Cast Parts
NAICS n/a
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $50,000,000-$100,000,000
# of Employees 490
Plant Area (Sq.Ft.) 194,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $320,189 8,670,575 kWh $0.04
Electricity Demand $230,959 16,489 kW-months/year $14.01
Electricity Fees $10,629 - $ -
Natural Gas $272,762 90,150 MMBtu $3.03
TOTAL ENERGY COSTS $891,051
RECOMMENDED SAVINGS* $104,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,664
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$25,827
Cost:
$78,000
- - - - $25,827 8,761 - - - - - - -
-
kWh
-
-
kW-months/year
$25,827
8,761
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$25,009
Cost:
$31,450
$15,315 415,006 $9,694 692 - - - - - - - - $15,315
415,006
kWh
$9,694
692
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,739
Cost:
$3,302
$4,778 129,543 $2,961 211 - - - - - - - - $4,778
129,543
kWh
$2,961
211
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,645
Cost:
$2,700
$5,016 135,991 $2,629 188 - - - - - - - - $5,016
135,991
kWh
$2,629
188
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,658
Cost:
$1,125
$2,896 78,546 $1,762 126 - - - - - - - - $2,896
78,546
kWh
$1,762
126
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,785
Cost:
$2,365
$1,110 30,188 $675 48 - - - - - - - - $1,110
30,188
kWh
$675
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$16,941
Cost:
$14,000
- - - - - - $16,941 23,529,333 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,941
23,529,333
Tgal
-
-
gal
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,527
Cost:
$5,500
- - - - - - - - $8,527 25,394 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,527
25,394
gal
-
-
$
09: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$6,005
Cost:
$1,500
- - - - - - - - - - $6,005 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$6,005
-
$
TOTAL RECOMMENDED Savings:
$104,136
Cost:
$139,942
$29,115 789,274 $17,721 1,265 $25,827 8,761 $16,941 23,529,333 $8,527 25,394 $6,005 - $29,115
789,274
kWh
$17,721
1,265
kW-months/year
$25,827
8,761
MMBtu
$16,941
23,529,333
Tgal
$8,527
25,394
gal
$6,005
-
$
TOTAL IMPLEMENTED Savings:
$70,664
Cost:
$59,242
$24,099 653,283 $15,092 1,077 - - $16,941 23,529,333 $8,527 25,394 $6,005 - $24,099
653,283
kWh
$15,092
1,077
kW-months/year
-
-
MMBtu
$16,941
23,529,333
Tgal
$8,527
25,394
gal
$6,005
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost