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IAC Assessment: BD0129
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IAC Assessment: BD0129
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IAC Center Bradley University
Assessment Year 1999
Principal Product Printed Paper and Packaging Materials
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 76,000
Annual Production 6,700,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,072 3,164,420 kWh $0.04
Electricity Demand $69,101 7,470 kW-months/year $9.25
Electricity Fees $25,221 - $ -
Natural Gas $6,901 1,363 MMBtu $5.06
TOTAL ENERGY COSTS $234,360
RECOMMENDED SAVINGS* $46,094 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,561
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,651
Cost:
$2,500
$1,052 27,843 $239 34 $3,360 759 - - - - - - - - $1,052
27,843
kWh
$239
34
kW-months/year
$3,360
759
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,778
Cost:
$600
$2,778 72,978 $1,000 108 - - - - - - - - - - $2,778
72,978
kWh
$1,000
108
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$3,669
Cost:
-
- - $3,669 397 - - - - - - - - - - -
-
kWh
$3,669
397
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,505
Cost:
$2,200
$2,996 78,839 $999 108 $(-1,490) (-336) - - - - - - - - $2,996
78,839
kWh
$999
108
kW-months/year
$(-1,490)
(-336)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,092
Cost:
$1,350
$1,558 41,032 $534 58 - - - - - - - - - - $1,558
41,032
kWh
$534
58
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,046
Cost:
$600
$769 20,223 $277 30 - - - - - - - - - - $769
20,223
kWh
$277
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$548
Cost:
$560
$431 11,430 $117 13 - - - - - - - - - - $431
11,430
kWh
$117
13
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$16,883
Cost:
$16,000
$(-121) (-3,224) - - - - $17,784 5,928 - - $(-780) - - - $(-121)
(-3,224)
kWh
-
-
kW-months/year
-
-
MMBtu
$17,784
5,928
gal
-
-
lb
$(-780)
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,143
Cost:
$250
- - - - - - - - $1,143 11,900 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,143
11,900
lb
-
-
$
-
-
$
10: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$9,779
Cost:
$5,000
$(-380) (-9,965) $(-241) (-26) - - - - - - - - $10,400 - $(-380)
(-9,965)
kWh
$(-241)
(-26)
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$10,400
-
$
TOTAL RECOMMENDED Savings:
$46,094
Cost:
$29,060
$9,083 239,156 $6,594 722 $1,870 423 $17,784 5,928 $1,143 11,900 $(-780) - $10,400 - $9,083
239,156
kWh
$6,594
722
kW-months/year
$1,870
423
MMBtu
$17,784
5,928
gal
$1,143
11,900
lb
$(-780)
-
$
$10,400
-
$
TOTAL IMPLEMENTED Savings:
$7,561
Cost:
$2,760
$4,767 125,440 $1,651 179 - - - - $1,143 11,900 - - - - $4,767
125,440
kWh
$1,651
179
kW-months/year
-
-
MMBtu
-
-
gal
$1,143
11,900
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost