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IAC Assessment: BD0134
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IAC Assessment: BD0134
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IAC Center Bradley University
Assessment Year 1999
Principal Product Electrical Transducers for Hearing Aids
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $5,000,000-$10,000,000
# of Employees 220
Plant Area (Sq.Ft.) 50,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,465 3,650,059 kWh $0.04
Electricity Demand $80,757 6,576 kW-months/year $12.28
Electricity Fees $709 - $ -
Natural Gas $9,505 2,498 MMBtu $3.81
TOTAL ENERGY COSTS $233,051
RECOMMENDED SAVINGS* $574,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,784
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,126
Cost:
$2,650
$1,519 43,376 $607 49 - - - - - - $1,519
43,376
kWh
$607
49
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,819
Cost:
$1,000
$1,178 33,705 $641 52 - - - - - - $1,178
33,705
kWh
$641
52
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,522
Cost:
-
$910 25,791 $612 50 - - - - - - $910
25,791
kWh
$612
50
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,179
Cost:
$1,275
$683 19,637 $496 40 - - - - - - $683
19,637
kWh
$496
40
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$605
Cost:
$1,155
$409 11,723 $196 16 - - - - - - $409
11,723
kWh
$196
16
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,690
Cost:
$7,000
- - - - - - $2,690 188,600 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$2,690
188,600
lb
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,037
Cost:
$4,000
- - - - $1,037 260,000 - - - - -
-
kWh
-
-
kW-months/year
$1,037
260,000
Tgal
-
-
lb
-
-
$
08: 4.446 AUTOMATE FINISHING PROCESS Savings:
$439,280
Cost:
$825,000
- - - - - - - - $439,280 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$439,280
-
$
09: 4.446 AUTOMATE FINISHING PROCESS Savings:
$124,480
Cost:
$400,000
- - - - - - - - $124,480 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$124,480
-
$
TOTAL RECOMMENDED Savings:
$574,738
Cost:
$1,242,080
$4,699 134,232 $2,552 207 $1,037 260,000 $2,690 188,600 $563,760 - $4,699
134,232
kWh
$2,552
207
kW-months/year
$1,037
260,000
Tgal
$2,690
188,600
lb
$563,760
-
$
TOTAL IMPLEMENTED Savings:
$1,784
Cost:
$2,430
$1,092 31,360 $692 56 - - - - - - $1,092
31,360
kWh
$692
56
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes