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IAC Assessment: BD0137
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IAC Assessment: BD0137
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IAC Center Bradley University
Assessment Year 1999
Principal Product Machined Metal Products
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 36,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,454 989,449 kWh $0.08
Natural Gas $5,152 1,169 MMBtu $4.41
TOTAL ENERGY COSTS $88,927
RECOMMENDED SAVINGS* $27,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,342
#|Description Savings
Cost
Status Electricity Usage Water Disposal Personnel Changes Electricity Usage Water Disposal Personnel Changes
$ kWh $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,412
Cost:
$4,890
$4,412 55,686 - - - - $4,412
55,686
kWh
-
-
Tgal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,871
Cost:
-
$1,871 23,740 - - - - $1,871
23,740
kWh
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,635
Cost:
$225
$1,635 20,516 - - - - $1,635
20,516
kWh
-
-
Tgal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,559
Cost:
$900
$1,559 19,637 - - - - $1,559
19,637
kWh
-
-
Tgal
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,173
Cost:
$600
$1,173 14,947 - - - - $1,173
14,947
kWh
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$966
Cost:
$969
$966 12,309 - - - - $966
12,309
kWh
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$735
Cost:
$500
$735 9,379 - - - - $735
9,379
kWh
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$662
Cost:
$380
$662 8,499 - - - - $662
8,499
kWh
-
-
Tgal
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,707
Cost:
$10,000
$(-259) (-3,224) $3,366 510,008 $(-400) - $(-259)
(-3,224)
kWh
$3,366
510,008
Tgal
$(-400)
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$793
Cost:
$1,540
- - $793 120,120 - - -
-
kWh
$793
120,120
Tgal
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$11,480
Cost:
$45,000
- - - - $11,480 - -
-
kWh
-
-
Tgal
$11,480
-
$
TOTAL RECOMMENDED Savings:
$27,993
Cost:
$65,004
$12,754 161,489 $4,159 630,128 $11,080 - $12,754
161,489
kWh
$4,159
630,128
Tgal
$11,080
-
$
TOTAL IMPLEMENTED Savings:
$4,342
Cost:
$10,225
$1,376 17,292 $3,366 510,008 $(-400) - $1,376
17,292
kWh
$3,366
510,008
Tgal
$(-400)
-
$
Savings
Cost
$ kWh $ Tgal $ $
Electricity Usage Water Disposal Personnel Changes Electricity Usage Water Disposal Personnel Changes