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IAC Assessment: BD0139
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IAC Assessment: BD0139
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IAC Center Bradley University
Assessment Year 1999
Principal Product Metal Fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 143,000
Annual Production 13,700,000 Pounds
Production Hrs. Annual 6,032
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $521,027 7,371,923 kWh $0.07
Electricity Demand $226,327 16,022 kW-months/year $14.13
Electricity Fees $1,934 - $ -
Natural Gas $35,348 11,526 MMBtu $3.07
TOTAL ENERGY COSTS $821,794
RECOMMENDED SAVINGS* $103,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,947
Cost:
$28,000
$10,395 261,723 $5,552 393 - - - - - - - - $10,395
261,723
kWh
$5,552
393
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$7,711
Cost:
$2,400
$4,515 113,716 $3,196 226 - - - - - - - - $4,515
113,716
kWh
$3,196
226
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,947
Cost:
$4,800
$3,877 97,597 $2,070 147 - - - - - - - - $3,877
97,597
kWh
$2,070
147
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,316
Cost:
-
$1,941 48,945 $1,375 97 - - - - - - - - $1,941
48,945
kWh
$1,375
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,135
Cost:
$1,200
$2,013 50,996 $793 60 $(-671) (-218) - - - - - - $2,013
50,996
kWh
$793
60
kW-months/year
$(-671)
(-218)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,586
Cost:
$750
$882 22,274 $704 50 - - - - - - - - $882
22,274
kWh
$704
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$630
Cost:
$545
$286 7,327 $344 24 - - - - - - - - $286
7,327
kWh
$344
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$275
Cost:
$410
$185 4,689 $90 6 - - - - - - - - $185
4,689
kWh
$90
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$7,003
Cost:
$5,500
- - - - - - - - $7,003 19,305 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,003
19,305
lb
-
-
$
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,154
Cost:
$9,500
$(-397) (-9,965) $(-346) (-25) - - $3,897 682,500 - - - - $(-397)
(-9,965)
kWh
$(-346)
(-25)
kW-months/year
-
-
MMBtu
$3,897
682,500
Tgal
-
-
lb
-
-
$
11: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$55,272
Cost:
$5,000
- - - - - - - - $55,272 40,944 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$55,272
40,944
lb
-
-
$
12: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$528
Cost:
$250
- - - - - - - - - - $528 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$528
-
$
TOTAL RECOMMENDED Savings:
$103,504
Cost:
$58,355
$23,697 597,302 $13,778 978 $(-671) (-218) $3,897 682,500 $62,275 60,249 $528 - $23,697
597,302
kWh
$13,778
978
kW-months/year
$(-671)
(-218)
MMBtu
$3,897
682,500
Tgal
$62,275
60,249
lb
$528
-
$
TOTAL IMPLEMENTED Savings:
$31,033
Cost:
$40,855
$16,925 426,435 $10,211 721 - - $3,897 682,500 - - - - $16,925
426,435
kWh
$10,211
721
kW-months/year
-
-
MMBtu
$3,897
682,500
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) By-product Production