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IAC Assessment: BD0145
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IAC Assessment: BD0145
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IAC Center Bradley University
Assessment Year 1999
Principal Product Graduation Apparel, Choir Robes
NAICS n/a
SIC 2384 - Robes And Dressing Gowns
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 325,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,698 2,392,438 kWh $0.09
Electricity Demand $76,142 7,833 kW-months/year $9.72
Electricity Fees $16,991 - $ -
Natural Gas $68,899 27,291 MMBtu $2.52
TOTAL ENERGY COSTS $395,430
RECOMMENDED SAVINGS* $164,417 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,895
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production
$ kWh $ kW-months/year $ Tgal $ gal $ %
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,690
Cost:
$13,200
$5,103 121,630 $6,587 678 - - - - - - $5,103
121,630
kWh
$6,587
678
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,654
Cost:
$6,000
$3,654 487,691 - - - - - - - - $3,654
487,691
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,755
Cost:
$6,000
$799 19,050 $956 98 - - - - - - $799
19,050
kWh
$956
98
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$632
Cost:
$600
$279 6,741 $353 36 - - - - - - $279
6,741
kWh
$353
36
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$408
Cost:
$890
$210 4,982 $198 20 - - - - - - $210
4,982
kWh
$198
20
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$11,371
Cost:
$31,000
- - - - $11,371 8,485,462 - - - - -
-
kWh
-
-
kW-months/year
$11,371
8,485,462
Tgal
-
-
gal
-
-
%
07: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$3,002
Cost:
$11,500
- - - - - - $3,002 2,933 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,002
2,933
gal
-
-
%
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$125,756
Cost:
$200,000
- - - - - - - - $125,756 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$125,756
-
%
09: 3.2176 INCREASE USE OF AUTOMATION Savings:
$6,149
Cost:
$26,000
- - - - - - - - $6,149 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$6,149
-
%
TOTAL RECOMMENDED Savings:
$164,417
Cost:
$295,190
$10,045 640,094 $8,094 832 $11,371 8,485,462 $3,002 2,933 $131,905 - $10,045
640,094
kWh
$8,094
832
kW-months/year
$11,371
8,485,462
Tgal
$3,002
2,933
gal
$131,905
-
%
TOTAL IMPLEMENTED Savings:
$143,895
Cost:
$226,690
$10,045 640,094 $8,094 832 - - - - $125,756 - $10,045
640,094
kWh
$8,094
832
kW-months/year
-
-
Tgal
-
-
gal
$125,756
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ %
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production