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IAC Assessment: BD0146
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IAC Assessment: BD0146
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IAC Center Bradley University
Assessment Year 1999
Principal Product Wire Fan Guards
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 90,000
Annual Production 9,500,000 Pounds
Production Hrs. Annual 4,680
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,844 3,258,499 kWh $0.03
Electricity Demand $94,544 8,146 kW-months/year $11.61
Electricity Fees $604 - $ -
Natural Gas $103,226 35,357 MMBtu $2.92
TOTAL ENERGY COSTS $334,923
RECOMMENDED SAVINGS* $39,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,976
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,411
Cost:
$23,585
$8,861 253,810 $7,558 651 $(-124) - - - $116 - - - $8,861
253,810
kWh
$7,558
651
kW-months/year
$(-124)
-
$
-
-
Tgal
$116
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,176
Cost:
$5,900
$1,948 55,979 $1,228 108 - - - - - - - - $1,948
55,979
kWh
$1,228
108
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,118
Cost:
$1,200
$536 15,240 $1,582 136 - - - - - - - - $536
15,240
kWh
$1,582
136
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,884
Cost:
$2,040
$1,884 197,245 - - - - - - - - - - $1,884
197,245
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$858
Cost:
$600
$463 13,189 $395 40 - - - - - - - - $463
13,189
kWh
$395
40
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$4,333
Cost:
$6,500
- - $587 51 $400 - $3,346 - - - - - -
-
kWh
$587
51
kW-months/year
$400
-
$
$3,346
-
Tgal
-
-
$
-
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$10,639
Cost:
$7,000
- - - - - - - - - - $10,639 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
$10,639
-
$
08: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$331
Cost:
-
- - - - - - - - - - $331 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
$331
-
$
TOTAL RECOMMENDED Savings:
$39,750
Cost:
$46,825
$13,692 535,463 $11,350 986 $276 - $3,346 - $116 - $10,970 - $13,692
535,463
kWh
$11,350
986
kW-months/year
$276
-
$
$3,346
-
Tgal
$116
-
$
$10,970
-
$
TOTAL IMPLEMENTED Savings:
$2,976
Cost:
$1,800
$999 28,429 $1,977 176 - - - - - - - - $999
28,429
kWh
$1,977
176
kW-months/year
-
-
$
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product