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IAC Assessment: BD0148
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IAC Assessment: BD0148
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IAC Center Bradley University
Assessment Year 1999
Principal Product Processed Zinc and Aluminium
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 177,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,401 5,357,562 kWh $0.05
Electricity Demand $279,863 18,780 kW-months/year $14.90
Electricity Fees $29,280 - $ -
Natural Gas $291,937 102,798 MMBtu $2.84
TOTAL ENERGY COSTS $894,578
RECOMMENDED SAVINGS* $115,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,397
Cost:
$3,000
- - - - $10,397 3,704 - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,397
3,704
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$9,788
Cost:
$1,000
$4,715 100,234 $8,804 660 $(-3,231) (-1,138) - - - - $(-500) - - - $4,715
100,234
kWh
$8,804
660
kW-months/year
$(-3,231)
(-1,138)
MMBtu
-
-
gal
-
-
lb
$(-500)
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,112
Cost:
-
$1,631 34,584 $1,481 111 - - - - - - - - - - $1,631
34,584
kWh
$1,481
111
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,057
Cost:
$800
$1,078 22,860 $979 73 - - - - - - - - - - $1,078
22,860
kWh
$979
73
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$945
Cost:
$1,350
$255 5,569 $690 57 - - - - - - - - - - $255
5,569
kWh
$690
57
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$653
Cost:
$644
$653 67,409 - - - - - - - - - - - - $653
67,409
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$428
Cost:
$1,350
$148 3,224 $291 22 - - - - - - $(-11) - - - $148
3,224
kWh
$291
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-11)
-
$
-
-
$
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$22,175
Cost:
$25,000
- - - - - - - - $22,175 5,560 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$22,175
5,560
lb
-
-
$
-
-
$
09: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$15,837
Cost:
$22,000
- - - - - - $15,837 100,901 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,837
100,901
gal
-
-
lb
-
-
$
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$49,668
Cost:
-
- - - - - - - - - - - - $49,668 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$49,668
-
$
TOTAL RECOMMENDED Savings:
$115,060
Cost:
$55,144
$8,480 233,880 $12,245 923 $7,166 2,566 $15,837 100,901 $22,175 5,560 $(-511) - $49,668 - $8,480
233,880
kWh
$12,245
923
kW-months/year
$7,166
2,566
MMBtu
$15,837
100,901
gal
$22,175
5,560
lb
$(-511)
-
$
$49,668
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Product