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IAC Assessment: BD0149
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IAC Assessment: BD0149
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IAC Center Bradley University
Assessment Year 1999
Principal Product Precision Machined parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 50,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,307 1,089,683 kWh $0.05
Electricity Demand $20,830 2,672 kW-months/year $7.80
Electricity Fees $8,723 - $ -
Natural Gas $7,764 1,914 MMBtu $4.06
TOTAL ENERGY COSTS $88,624
RECOMMENDED SAVINGS* $85,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,642
Cost:
$22,260
$5,661 120,164 $1,981 231 - - - - - - $5,661
120,164
kWh
$1,981
231
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,378
Cost:
$2,060
$1,091 23,154 $287 33 - - - - - - $1,091
23,154
kWh
$287
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,154
Cost:
$1,125
$650 13,775 $504 59 - - - - - - $650
13,775
kWh
$504
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,016
Cost:
$1,250
- - - - $1,016 260 - - - - -
-
kWh
-
-
kW-months/year
$1,016
260
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$561
Cost:
-
$415 8,792 $146 17 - - - - - - $415
8,792
kWh
$146
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$294
Cost:
$350
$218 4,689 $76 9 - - - - - - $218
4,689
kWh
$76
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$56,400
Cost:
$2,500
- - - - - - - - $56,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$56,400
-
$
08: 4.3230 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$9,100
Cost:
-
- - - - - - - - $9,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$9,100
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$8,008
Cost:
$10,000
- - - - - - $8,008 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,008
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$85,553
Cost:
$39,545
$8,035 170,574 $2,994 349 $1,016 260 $8,008 - $65,500 - $8,035
170,574
kWh
$2,994
349
kW-months/year
$1,016
260
MMBtu
$8,008
-
$
$65,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product