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IAC Assessment: BD0150
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IAC Assessment: BD0150
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IAC Center Bradley University
Assessment Year 1999
Principal Product Alluminium Rolled Formed Products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 211,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,671 5,703,107 kWh $0.03
Electricity Demand $149,456 13,569 kW-months/year $11.01
Electricity Fees $1,763 - $ -
Natural Gas $125,160 50,181 MMBtu $2.49
TOTAL ENERGY COSTS $496,166
RECOMMENDED SAVINGS* $70,382 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,703
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,594
Cost:
$12,790
$6,142 184,349 $2,452 223 - - - - - - - - - - $6,142
184,349
kWh
$2,452
223
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,322
Cost:
$6,908
$4,786 143,611 $2,536 230 - - - - - - - - - - $4,786
143,611
kWh
$2,536
230
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,905
Cost:
$1,000
$3,860 116,061 $2,045 186 - - - - - - - - - - $3,860
116,061
kWh
$2,045
186
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,844
Cost:
$3,750
- - $1,727 157 $2,117 217 - - - - - - - - -
-
kWh
$1,727
157
kW-months/year
$2,117
217
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,726
Cost:
$650
$2,436 67,409 $1,290 117 - - - - - - - - - - $2,436
67,409
kWh
$1,290
117
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$257
Cost:
$310
$82 2,345 $37 3 - - - - $138 - - - - - $82
2,345
kWh
$37
3
kW-months/year
-
-
MMBtu
-
-
$
$138
-
$
-
-
$
-
-
%
07: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$26,208
Cost:
$5,000
- - - - - - - - - - - - $26,208 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$26,208
-
%
08: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$14,100
Cost:
$7,200
- - - - - - - - - - $14,100 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$14,100
-
$
-
-
%
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$426
Cost:
-
- - - - - - $426 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$426
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$70,382
Cost:
$37,608
$17,306 513,775 $10,087 916 $2,117 217 $426 - $138 - $14,100 - $26,208 - $17,306
513,775
kWh
$10,087
916
kW-months/year
$2,117
217
MMBtu
$426
-
$
$138
-
$
$14,100
-
$
$26,208
-
%
TOTAL IMPLEMENTED Savings:
$48,703
Cost:
$23,190
$12,438 367,819 $7,514 683 $2,117 217 $426 - - - - - $26,208 - $12,438
367,819
kWh
$7,514
683
kW-months/year
$2,117
217
MMBtu
$426
-
$
-
-
$
-
-
$
$26,208
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production