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IAC Assessment: BD0169
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IAC Assessment: BD0169
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IAC Center Bradley University
Assessment Year 2000
Principal Product Machined Parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 48,000
Annual Production 500,000 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,113 1,493,259 kWh $0.06
Electricity Demand $2,724 821 kW-months/year $3.32
Electricity Fees $40 - $ -
Natural Gas $3,694 706 MMBtu $5.23
TOTAL ENERGY COSTS $100,405
RECOMMENDED SAVINGS* $31,081 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,423
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal One-time Revenue or Avoided Cost Primary Product Electricity Usage Natural Gas Water Disposal One-time Revenue or Avoided Cost Primary Product
$ kWh $ MMBtu $ Tgal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,339
Cost:
$13,140
$9,339 152,989 - - - - - - - - $9,339
152,989
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,421
Cost:
$700
$6,421 105,217 - - - - - - - - $6,421
105,217
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,564
Cost:
$2,000
- - $1,564 328 - - - - - - -
-
kWh
$1,564
328
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$812
Cost:
-
$812 13,189 - - - - - - - - $812
13,189
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$690
Cost:
-
$690 12,896 - - - - - - - - $690
12,896
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$543
Cost:
$450
$543 8,792 - - - - - - - - $543
8,792
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$136
Cost:
$150
$81 1,465 - - - - $55 - - - $81
1,465
kWh
-
-
MMBtu
-
-
Tgal
$55
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$10,916
Cost:
$3,700
- - - - $10,916 14,976 - - - - -
-
kWh
-
-
MMBtu
$10,916
14,976
Tgal
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$400
Cost:
$750
- - - - $400 109,200 - - - - -
-
kWh
-
-
MMBtu
$400
109,200
Tgal
-
-
$
-
-
$
10: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$163
Cost:
$50
- - - - - - - - $163 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$163
-
$
11: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$97
Cost:
-
- - - - - - - - $97 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$97
-
$
TOTAL RECOMMENDED Savings:
$31,081
Cost:
$20,940
$17,886 294,548 $1,564 328 $11,316 124,176 $55 - $260 - $17,886
294,548
kWh
$1,564
328
MMBtu
$11,316
124,176
Tgal
$55
-
$
$260
-
$
TOTAL IMPLEMENTED Savings:
$18,423
Cost:
$4,600
$7,192 119,578 - - $10,916 14,976 $55 - $260 - $7,192
119,578
kWh
-
-
MMBtu
$10,916
14,976
Tgal
$55
-
$
$260
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $
Electricity Usage Natural Gas Water Disposal One-time Revenue or Avoided Cost Primary Product Electricity Usage Natural Gas Water Disposal One-time Revenue or Avoided Cost Primary Product