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IAC Assessment: BD0175
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IAC Assessment: BD0175
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IAC Center Bradley University
Assessment Year 2000
Principal Product Frozen Filled Pasta
NAICS n/a
SIC 2038 - Frozen Specialties, Nec
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 79,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 4,800
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $427,950 10,853,752 kWh $0.04
Electricity Demand $316,067 23,782 kW-months/year $13.29
Electricity Fees $5,099 - $ -
Natural Gas $146,803 38,356 MMBtu $3.83
TOTAL ENERGY COSTS $1,105,443
RECOMMENDED SAVINGS* $335,324 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,038
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,078
Cost:
$2,850
$1,799 45,721 $2,279 172 - - - - - - $1,799
45,721
kWh
$2,279
172
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,783
Cost:
-
$967 24,619 $816 61 - - - - - - $967
24,619
kWh
$816
61
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,116
Cost:
-
- - $5,495 414 - - - - $(-4,379) - -
-
kWh
$5,495
414
kW-months/year
-
-
Tgal
-
-
$
$(-4,379)
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$599
Cost:
$1,000
$325 8,206 $274 21 - - - - - - $325
8,206
kWh
$274
21
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$361
Cost:
$338
$144 3,810 $66 5 - - - - $151 - $144
3,810
kWh
$66
5
kW-months/year
-
-
Tgal
-
-
$
$151
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$92,187
Cost:
$250,000
- - - - $92,187 16,382,400 - - - - -
-
kWh
-
-
kW-months/year
$92,187
16,382,400
Tgal
-
-
$
-
-
$
07: 3.2176 INCREASE USE OF AUTOMATION Savings:
$226,800
Cost:
$45,735
- - - - - - $226,800 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$226,800
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,400
Cost:
$10,000
- - - - - - $8,400 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$8,400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$335,324
Cost:
$309,923
$3,235 82,356 $8,930 673 $92,187 16,382,400 $235,200 - $(-4,228) - $3,235
82,356
kWh
$8,930
673
kW-months/year
$92,187
16,382,400
Tgal
$235,200
-
$
$(-4,228)
-
$
TOTAL IMPLEMENTED Savings:
$5,038
Cost:
$4,188
$2,268 57,737 $2,619 198 - - - - $151 - $2,268
57,737
kWh
$2,619
198
kW-months/year
-
-
Tgal
-
-
$
$151
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost