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IAC Assessment: BD0178
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IAC Assessment: BD0178
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IAC Center Bradley University
Assessment Year 2001
Principal Product Aluminum and Zinc Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 82,200
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $341,934 9,122,802 kWh $0.04
Electricity Demand $276,339 19,707 kW-months/year $14.02
Electricity Fees $6,444 - $ -
Natural Gas $44,986 13,576 MMBtu $3.31
TOTAL ENERGY COSTS $700,177
RECOMMENDED SAVINGS* $39,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,764
Cost:
$9,860
$4,383 116,940 $2,381 170 - - - - - - - - $4,383
116,940
kWh
$2,381
170
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,182
Cost:
-
$2,437 65,064 $1,745 125 - - - - - - - - $2,437
65,064
kWh
$1,745
125
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,842
Cost:
$1,800
$1,155 30,774 $1,687 120 - - - - - - - - $1,155
30,774
kWh
$1,687
120
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,230
Cost:
$1,000
$1,299 34,584 $931 66 - - - - - - - - $1,299
34,584
kWh
$931
66
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,341
Cost:
$400
$781 20,809 $560 40 - - - - - - - - $781
20,809
kWh
$560
40
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$526
Cost:
$488
$193 5,275 $333 24 - - - - - - - - $193
5,275
kWh
$333
24
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$130
Cost:
$172
$50 1,465 $25 2 - - - - $55 - - - $50
1,465
kWh
$25
2
kW-months/year
-
-
Tgal
-
-
lb
$55
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$20,240
Cost:
$3,600
- - - - $20,240 33,696 - - - - - - -
-
kWh
-
-
kW-months/year
$20,240
33,696
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$551
Cost:
$200
- - - - - - $551 1 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$551
1
lb
-
-
$
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$537
Cost:
-
- - - - - - - - - - $537 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$537
-
$
TOTAL RECOMMENDED Savings:
$39,343
Cost:
$17,520
$10,298 274,911 $7,662 547 $20,240 33,696 $551 1 $55 - $537 - $10,298
274,911
kWh
$7,662
547
kW-months/year
$20,240
33,696
Tgal
$551
1
lb
$55
-
$
$537
-
$
TOTAL IMPLEMENTED Savings:
$28,605
Cost:
$5,800
$4,373 116,647 $3,992 285 $20,240 33,696 - - - - - - $4,373
116,647
kWh
$3,992
285
kW-months/year
$20,240
33,696
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product