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IAC Assessment: BD0179
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IAC Assessment: BD0179
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IAC Center Bradley University
Assessment Year 2001
Principal Product Aluminum Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 44,000
Annual Production 36,100 Pieces
Production Hrs. Annual 2,652
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,946 1,313,599 kWh $0.04
Electricity Demand $41,160 3,383 kW-months/year $12.17
Electricity Fees $661 - $ -
Natural Gas $128,355 28,844 MMBtu $4.45
TOTAL ENERGY COSTS $230,866
RECOMMENDED SAVINGS* $25,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,959
Cost:
$17,490
$2,175 48,359 $2,668 219 - - - - $116 - - - $2,175
48,359
kWh
$2,668
219
kW-months/year
-
-
Tgal
-
-
lb
$116
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,928
Cost:
$1,500
$1,316 29,308 $1,612 133 - - - - - - - - $1,316
29,308
kWh
$1,612
133
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$761
Cost:
$1,861
$342 7,620 $419 35 - - - - - - - - $342
7,620
kWh
$419
35
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$747
Cost:
$750
$336 7,620 $411 34 - - - - - - - - $336
7,620
kWh
$411
34
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$416
Cost:
-
$187 4,103 $229 19 - - - - - - - - $187
4,103
kWh
$229
19
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$386
Cost:
$860
$200 4,396 $186 15 - - - - - - - - $200
4,396
kWh
$186
15
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$240
Cost:
$225
$105 2,345 $39 3 - - - - $96 - - - $105
2,345
kWh
$39
3
kW-months/year
-
-
Tgal
-
-
lb
$96
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$12,402
Cost:
$500
- - - - - - $12,402 234 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$12,402
234
lb
-
-
$
-
-
$
09: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,966
Cost:
$500
- - - - - - $1,966 31 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,966
31
lb
-
-
$
-
-
$
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$268
Cost:
$250
- - - - $268 133,225 - - - - - - -
-
kWh
-
-
kW-months/year
$268
133,225
Tgal
-
-
lb
-
-
$
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$188
Cost:
$575
- - - - $188 93,600 - - - - - - -
-
kWh
-
-
kW-months/year
$188
93,600
Tgal
-
-
lb
-
-
$
-
-
$
12: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$497
Cost:
-
- - - - - - - - - - $497 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$497
-
$
TOTAL RECOMMENDED Savings:
$25,758
Cost:
$24,511
$4,661 103,751 $5,564 458 $456 226,825 $14,368 265 $212 - $497 - $4,661
103,751
kWh
$5,564
458
kW-months/year
$456
226,825
Tgal
$14,368
265
lb
$212
-
$
$497
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product