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IAC Assessment: BD0183
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IAC Assessment: BD0183
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IAC Center Bradley University
Assessment Year 2001
Principal Product Rubber Accelerators, Antioxidants, NaMBT
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 653,400
Annual Production 67,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $987,650 25,790,933 kWh $0.04
Natural Gas $544,782 82,378 MMBtu $6.61
TOTAL ENERGY COSTS $1,532,432
RECOMMENDED SAVINGS* $860,784 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,081
Cost:
$9,820
$8,081 219,231 - - - - - - - - - - - - $8,081
219,231
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,950
Cost:
$3,525
$3,950 103,129 - - - - - - - - - - - - $3,950
103,129
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,710
Cost:
$950
- - $1,710 228 - - - - - - - - - - -
-
kWh
$1,710
228
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$212
Cost:
$310
$102 2,663 - - - - - - - - - - $110 - $102
2,663
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$110
-
$
05: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$5,346
Cost:
$4,500
- - - - $5,346 243,000 - - - - - - - - -
-
kWh
-
-
MMBtu
$5,346
243,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$840,000
Cost:
$20,000
- - - - - - - - $840,000 - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
$840,000
-
$
-
-
$
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,230
Cost:
$220
- - - - - - - - - - $1,230 - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$1,230
-
$
-
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$255
Cost:
$220
- - - - - - $255 34 - - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
$255
34
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$860,784
Cost:
$39,545
$12,133 325,023 $1,710 228 $5,346 243,000 $255 34 $840,000 - $1,230 - $110 - $12,133
325,023
kWh
$1,710
228
MMBtu
$5,346
243,000
gal
$255
34
lb
$840,000
-
$
$1,230
-
$
$110
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost