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IAC Assessment: BD0187
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IAC Assessment: BD0187
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IAC Center Bradley University
Assessment Year 2001
Principal Product Fabricated Metal Parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 49
Plant Area (Sq.Ft.) 115,000
Annual Production 276,514 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,433 1,843,584 kWh $0.07
Natural Gas $86,009 9,998 MMBtu $8.60
TOTAL ENERGY COSTS $223,050
RECOMMENDED SAVINGS* $77,815 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,521
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$15,187
Cost:
$19,000
$1,569 24,483 $13,618 1,590 - - - - - - $1,569
24,483
kWh
$13,618
1,590
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,626
Cost:
$1,500
$6,626 92,277 - - - - - - - - $6,626
92,277
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,862
Cost:
$1,900
$4,862 67,709 - - - - - - - - $4,862
67,709
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,125
Cost:
$5,140
$3,125 43,524 - - - - - - - - $3,125
43,524
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$750
Cost:
-
$750 10,447 - - - - - - - - $750
10,447
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$671
Cost:
$1,000
$671 9,352 - - - - - - - - $671
9,352
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$226
Cost:
$210
$143 1,997 - - - - - - $83 - $143
1,997
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$83
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$400
Cost:
$1,125
- - - - $400 117,000 - - - - -
-
kWh
-
-
MMBtu
$400
117,000
Tgal
-
-
lb
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$118
Cost:
$300
- - - - - - $118 3,800 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$118
3,800
lb
-
-
$
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$45,850
Cost:
$5,000
- - - - - - - - $45,850 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$45,850
-
$
TOTAL RECOMMENDED Savings:
$77,815
Cost:
$35,175
$17,746 249,789 $13,618 1,590 $400 117,000 $118 3,800 $45,933 - $17,746
249,789
kWh
$13,618
1,590
MMBtu
$400
117,000
Tgal
$118
3,800
lb
$45,933
-
$
TOTAL IMPLEMENTED Savings:
$46,521
Cost:
$6,000
$671 9,352 - - - - - - $45,850 - $671
9,352
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$45,850
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost