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IAC Assessment: BD0190
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IAC Assessment: BD0190
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IAC Center Bradley University
Assessment Year 2001
Principal Product Button Parts and Button Making Equipment
NAICS n/a
SIC 3965 - Fasteners, Buttons, Needles, & Pins
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 75,000
Annual Production 22,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,888 804,900 kWh $0.05
Electricity Demand $18,213 2,478 kW-months/year $7.35
Electricity Fees $2,538 - $ -
Natural Gas $4,932 1,004 MMBtu $4.91
TOTAL ENERGY COSTS $63,816
RECOMMENDED SAVINGS* $117,789 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,760
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,232
Cost:
$4,400
$1,184 25,849 $48 7 - - - - - - $1,184
25,849
kWh
$48
7
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$776
Cost:
$667
$366 7,989 $80 11 - - - - $330 - $366
7,989
kWh
$80
11
kW-months/year
-
-
Tgal
-
-
$
$330
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$752
Cost:
$300
$575 12,564 $177 24 - - - - - - $575
12,564
kWh
$177
24
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$417
Cost:
$525
$230 5,014 $187 25 - - - - - - $230
5,014
kWh
$187
25
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$334
Cost:
$200
$255 5,575 $79 11 - - - - - - $255
5,575
kWh
$79
11
kW-months/year
-
-
Tgal
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$328
Cost:
$500
$251 5,474 $77 11 - - - - - - $251
5,474
kWh
$77
11
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$178
Cost:
$710
$108 2,347 $70 10 - - - - - - $108
2,347
kWh
$70
10
kW-months/year
-
-
Tgal
-
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$503
Cost:
$1,705
- - - - $503 102,960 - - - - -
-
kWh
-
-
kW-months/year
$503
102,960
Tgal
-
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$57,853
Cost:
$25,000
- - - - - - $57,853 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$57,853
-
$
-
-
$
10: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$48,656
Cost:
$3,000
- - - - - - $48,656 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$48,656
-
$
-
-
$
11: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$6,760
Cost:
$1,760
- - - - - - $6,760 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$6,760
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$117,789
Cost:
$38,767
$2,969 64,812 $718 99 $503 102,960 $113,269 - $330 - $2,969
64,812
kWh
$718
99
kW-months/year
$503
102,960
Tgal
$113,269
-
$
$330
-
$
TOTAL IMPLEMENTED Savings:
$6,760
Cost:
$1,760
- - - - - - $6,760 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$6,760
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Water Disposal Administrative Changes One-time Revenue or Avoided Cost