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IAC Assessment: BD0192
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IAC Assessment: BD0192
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IAC Center Bradley University
Assessment Year 2001
Principal Product Structural Buildings
NAICS n/a
SIC 3448 - Prefabricated Metal Buildings
Sales $100,000,000-$500,000,000
# of Employees 800
Plant Area (Sq.Ft.) 943,653
Annual Production 110,000 Units
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $455,833 15,317,823 kWh $0.03
Electricity Demand $379,352 33,293 kW-months/year $11.39
Electricity Fees $20,032 - $ -
Natural Gas $648,252 120,883 MMBtu $5.36
TOTAL ENERGY COSTS $1,626,700
RECOMMENDED SAVINGS* $1,025,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,244
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$276,125
Cost:
$40,500
$4,852 162,803 $3,471 382 $267,802 53,188 - - - - - - - - - - - - $4,852
162,803
kWh
$3,471
382
kW-months/year
$267,802
53,188
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,965
Cost:
$4,300
$22,922 769,317 $14,043 1,233 - - - - - - - - - - - - - - $22,922
769,317
kWh
$14,043
1,233
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$27,741
Cost:
$12,400
$15,703 526,931 $9,620 845 - - - - - - - - - - - - $2,418 - $15,703
526,931
kWh
$9,620
845
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$2,418
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,184
Cost:
$51,960
$15,700 526,886 $4,847 424 - - - - - - - - $(-363) - - - - - $15,700
526,886
kWh
$4,847
424
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-363)
-
$
-
-
$
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$12,605
Cost:
$35,000
$(-268) 8,994 $(-144) 16 $13,017 2,586 - - - - - - - - - - - - $(-268)
8,994
kWh
$(-144)
16
kW-months/year
$13,017
2,586
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,555
Cost:
$24,950
$7,919 265,731 $3,636 319 - - - - - - - - - - - - - - $7,919
265,731
kWh
$3,636
319
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$9,075
Cost:
$5,000
$5,627 188,863 $3,448 303 - - - - - - - - - - - - - - $5,627
188,863
kWh
$3,448
303
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.1222 INSTALL TURBULATORS Savings:
$8,641
Cost:
$1,500
- - - - $8,641 1,716 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,641
1,716
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,939
Cost:
$5,000
$4,303 144,413 $2,636 166 - - - - - - - - - - - - - - $4,303
144,413
kWh
$2,636
166
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,689
Cost:
$2,700
$1,395 46,822 $1,294 134 - - - - - - - - - - - - - - $1,395
46,822
kWh
$1,294
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,513
Cost:
$690
$925 31,054 $588 52 - - - - - - - - - - - - - - $925
31,054
kWh
$588
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$420,915
Cost:
$581,000
- - - - - - - - $420,915 29,880 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$420,915
29,880
gal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$168,710
Cost:
$9,250
- - - - - - - - $168,710 9,194 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$168,710
9,194
gal
-
-
lb
-
-
$
-
-
$
-
-
$
14: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,512
Cost:
$7,000
- - - - - - - - - - $11,512 152 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$11,512
152
lb
-
-
$
-
-
$
-
-
$
15: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,930
Cost:
$12,000
$(-468) 15,691 $(-229) 20 - - $5,627 2,641,766 - - - - - - - - - - $(-468)
15,691
kWh
$(-229)
20
kW-months/year
-
-
MMBtu
$5,627
2,641,766
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
16: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,091
Cost:
$3,600
- - - - - - $4,091 1,800 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,091
1,800
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
17: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$598
Cost:
$250
- - - - $306 63 $292 137,280 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$306
63
MMBtu
$292
137,280
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
18: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$400
Cost:
$180
- - - - - - - - - - - - - - $400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,025,188
Cost:
$797,280
$78,610 2,687,505 $43,210 3,894 $289,766 57,553 $10,010 2,780,846 $589,625 39,074 $11,512 152 $(-363) - $400 - $2,418 - $78,610
2,687,505
kWh
$43,210
3,894
kW-months/year
$289,766
57,553
MMBtu
$10,010
2,780,846
Tgal
$589,625
39,074
gal
$11,512
152
lb
$(-363)
-
$
$400
-
$
$2,418
-
$
TOTAL IMPLEMENTED Savings:
$14,244
Cost:
$27,650
$9,314 312,553 $4,930 453 - - - - - - - - - - - - - - $9,314
312,553
kWh
$4,930
453
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost