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IAC Assessment: BD0193
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IAC Assessment: BD0193
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IAC Center Bradley University
Assessment Year 2001
Principal Product Compaction Machinery and Equipment
NAICS n/a
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 210,000
Annual Production 950 Units
Production Hrs. Annual 4,800
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $157,186 4,052,800 kWh $0.04
Electricity Demand $131,678 11,906 kW-months/year $11.06
Electricity Fees $8,172 - $ -
Natural Gas $325,787 40,708 MMBtu $8.00
TOTAL ENERGY COSTS $626,393
RECOMMENDED SAVINGS* $234,309 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $182,901
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$68,706
Cost:
$29,000
- - - - $68,706 9,798 - - - - - - - - -
-
kWh
-
-
kW-months/year
$68,706
9,798
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$44,275
Cost:
$22,875
$(-726) 18,799 $(-326) 35 $45,327 6,464 - - - - - - - - $(-726)
18,799
kWh
$(-326)
35
kW-months/year
$45,327
6,464
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,104
Cost:
$2,900
$2,396 61,766 $1,708 154 - - - - - - - - - - $2,396
61,766
kWh
$1,708
154
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,922
Cost:
$1,875
$1,425 36,735 $1,497 135 - - - - - - - - - - $1,425
36,735
kWh
$1,497
135
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,570
Cost:
$2,970
$1,023 26,370 $547 50 - - - - - - - - - - $1,023
26,370
kWh
$547
50
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,368
Cost:
$2,660
$813 20,966 $580 52 - - - - - - - - $(-25) - $813
20,966
kWh
$580
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-25)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,352
Cost:
$1,000
$778 20,059 $574 52 - - - - - - - - - - $778
20,059
kWh
$574
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$324
Cost:
$350
$129 3,329 $51 5 - - - - - - - - $144 - $129
3,329
kWh
$51
5
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$144
-
$
09: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$42,843
Cost:
$150,000
- - - - $(-15,881) 2,288 $58,724 4,309 - - - - - - -
-
kWh
-
-
kW-months/year
$(-15,881)
2,288
MMBtu
$58,724
4,309
gal
-
-
lb
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,710
Cost:
$7,000
- - - - - - - - $2,710 52 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,710
52
lb
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$700
Cost:
$180
- - - - - - - - - - $700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$700
-
$
-
-
$
12: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$663
Cost:
$500
- - - - - - - - $663 8 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$663
8
lb
-
-
$
-
-
$
13: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$62,772
Cost:
$5,000
- - - - - - - - - - $62,772 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$62,772
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$234,309
Cost:
$226,310
$5,838 188,024 $4,631 483 $98,152 18,550 $58,724 4,309 $3,373 60 $63,472 - $119 - $5,838
188,024
kWh
$4,631
483
kW-months/year
$98,152
18,550
MMBtu
$58,724
4,309
gal
$3,373
60
lb
$63,472
-
$
$119
-
$
TOTAL IMPLEMENTED Savings:
$182,901
Cost:
$63,785
$3,390 124,919 $2,587 298 $114,033 16,262 - - - - $62,772 - $119 - $3,390
124,919
kWh
$2,587
298
kW-months/year
$114,033
16,262
MMBtu
-
-
gal
-
-
lb
$62,772
-
$
$119
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost