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IAC Assessment: BD0194
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IAC Assessment: BD0194
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IAC Center Bradley University
Assessment Year 2001
Principal Product Ball and Roller Bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,129,879 23,817,186 kWh $0.05
Electricity Demand $154,676 45,515 kW-months/year $3.40
Electricity Fees $76,826 - $ -
Natural Gas $60,593 15,304 MMBtu $3.96
TOTAL ENERGY COSTS $1,436,232
RECOMMENDED SAVINGS* $158,131 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$78,182
Cost:
$160,000
$70,121 1,479,352 $8,061 2,371 - - - - - - $70,121
1,479,352
kWh
$8,061
2,371
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$14,963
Cost:
$2,000
$13,404 282,772 $1,559 459 - - - - - - $13,404
282,772
kWh
$1,559
459
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$14,509
Cost:
$12,000
- - - - $14,509 3,888 - - - - -
-
kWh
-
-
kW-months/year
$14,509
3,888
MMBtu
-
-
Tgal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,903
Cost:
$15,470
$12,799 270,029 $1,104 325 - - - - - - $12,799
270,029
kWh
$1,104
325
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,417
Cost:
$4,200
$8,446 178,144 $971 285 - - - - - - $8,446
178,144
kWh
$971
285
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,164
Cost:
$5,040
$5,626 118,682 $647 190 - - - - $(-109) - $5,626
118,682
kWh
$647
190
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-109)
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,232
Cost:
$1,875
$2,863 60,396 $369 109 - - - - - - $2,863
60,396
kWh
$369
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,848
Cost:
$4,000
$2,564 54,105 $284 84 - - - - - - $2,564
54,105
kWh
$284
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$622
Cost:
$593
$316 6,656 $31 9 - - - - $275 - $316
6,656
kWh
$31
9
kW-months/year
-
-
MMBtu
-
-
Tgal
$275
-
$
10: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$11,487
Cost:
$27,000
- - - - - - $11,487 156,870 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,487
156,870
Tgal
-
-
$
11: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$2,804
Cost:
$500
- - - - - - $2,804 449,280 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,804
449,280
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$158,131
Cost:
$232,678
$116,139 2,450,136 $13,026 3,832 $14,509 3,888 $14,291 606,150 $166 - $116,139
2,450,136
kWh
$13,026
3,832
kW-months/year
$14,509
3,888
MMBtu
$14,291
606,150
Tgal
$166
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost