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IAC Assessment: BD0196
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IAC Assessment: BD0196
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IAC Center Bradley University
Assessment Year 2001
Principal Product Heavy Construction Nuts and Bolts
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $280,348 11,213,920 kWh $0.03
Electricity Demand $188,527 34,277 kW-months/year $5.50
Electricity Fees $23,442 - $ -
Natural Gas $345,807 50,934 MMBtu $6.79
TOTAL ENERGY COSTS $863,636
RECOMMENDED SAVINGS* $84,893 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,323
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$41,697
Cost:
$18,000
- - - - $41,697 6,061 - - - - - - - - -
-
kWh
-
-
kW-months/year
$41,697
6,061
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,026
Cost:
$2,250
$2,326 93,037 $700 127 - - - - - - - - - - $2,326
93,037
kWh
$700
127
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,892
Cost:
$900
$1,454 58,148 $438 80 - - - - - - - - - - $1,454
58,148
kWh
$438
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,477
Cost:
$200
$1,135 45,398 $342 62 - - - - - - - - - - $1,135
45,398
kWh
$342
62
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,004
Cost:
$3,780
$725 28,989 $279 51 - - - - - - - - - - $725
28,989
kWh
$279
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$984
Cost:
$1,725
$583 23,323 $401 73 - - - - - - - - - - $583
23,323
kWh
$401
73
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$754
Cost:
$1,260
$502 20,077 $257 190 - - - - - - $(-5) - - - $502
20,077
kWh
$257
190
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-5)
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$19,775
Cost:
$27,000
- - - - - - $19,775 97,200 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,775
97,200
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,282
Cost:
$7,000
- - - - - - - - $5,282 62 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,282
62
lb
-
-
$
-
-
$
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$2,862
Cost:
$750
- - - - - - $2,862 788,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,862
788,400
Tgal
-
-
lb
-
-
$
-
-
$
11: 4.2220 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$6,140
Cost:
$1,000
- - - - - - - - - - - - $6,140 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$6,140
-
$
TOTAL RECOMMENDED Savings:
$84,893
Cost:
$63,865
$6,725 268,972 $2,417 583 $41,697 6,061 $22,637 885,600 $5,282 62 $(-5) - $6,140 - $6,725
268,972
kWh
$2,417
583
kW-months/year
$41,697
6,061
MMBtu
$22,637
885,600
Tgal
$5,282
62
lb
$(-5)
-
$
$6,140
-
$
TOTAL IMPLEMENTED Savings:
$5,323
Cost:
$2,675
$1,718 68,721 $743 135 - - $2,862 788,400 - - - - - - $1,718
68,721
kWh
$743
135
kW-months/year
-
-
MMBtu
$2,862
788,400
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost By-product Production