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IAC Assessment: BD0198
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IAC Assessment: BD0198
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IAC Center Bradley University
Assessment Year 2002
Principal Product Concrete Ready Mix & Asphalt Paving Compound
NAICS n/a
SIC 3531 - Construction Machinery
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 20,000
Annual Production 52,000 Tons
Production Hrs. Annual 2,640
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,651 128,720 kWh $0.05
Electricity Demand $34,993 2,249 kW-months/year $15.56
Electricity Fees $1,955 - $ -
Natural Gas $89,806 16,048 MMBtu $5.60
TOTAL ENERGY COSTS $135,336
RECOMMENDED SAVINGS* $35,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,189
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,305
Cost:
$10,000
- - - - $7,305 1,395 - - - - - - -
-
kWh
-
-
kW-months/year
$7,305
1,395
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,311
Cost:
$4,280
- - - - $1,311 245 - - - - - - -
-
kWh
-
-
kW-months/year
$1,311
245
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$845
Cost:
$2,450
$470 8,507 $375 24 - - - - - - - - $470
8,507
kWh
$375
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$440
Cost:
$1,000
$247 4,906 $193 12 - - - - - - - - $247
4,906
kWh
$193
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$432
Cost:
$400
$432 6,271 - - - - - - - - - - $432
6,271
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$406
Cost:
$740
$227 4,102 $179 12 - - - - - - - - $227
4,102
kWh
$179
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$280
Cost:
$1,000
- - - - $280 30 - - - - - - -
-
kWh
-
-
kW-months/year
$280
30
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$267
Cost:
$675
$267 3,876 - - - - - - - - - - $267
3,876
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$234
Cost:
$138
$234 3,398 - - - - - - - - - - $234
3,398
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$187
Cost:
-
$106 2,091 $81 5 - - - - - - - - $106
2,091
kWh
$81
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$18,401
Cost:
$3,000
- - - - - - - - - - $18,401 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$18,401
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$185
Cost:
$230
- - - - - - $185 31,680 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$185
31,680
Tgal
-
-
$
-
-
$
13: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$4,825
Cost:
$2,000
- - - - - - - - $4,825 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,825
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,118
Cost:
$25,913
$1,983 33,151 $828 53 $8,896 1,670 $185 31,680 $4,825 - $18,401 - $1,983
33,151
kWh
$828
53
kW-months/year
$8,896
1,670
MMBtu
$185
31,680
Tgal
$4,825
-
$
$18,401
-
$
TOTAL IMPLEMENTED Savings:
$9,189
Cost:
$12,508
$1,246 20,768 $453 29 $7,305 1,395 $185 31,680 - - - - $1,246
20,768
kWh
$453
29
kW-months/year
$7,305
1,395
MMBtu
$185
31,680
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material