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IAC Assessment: BD0201
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IAC Assessment: BD0201
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IAC Center Bradley University
Assessment Year 2002
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 113,000
Annual Production 525,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $184,743 3,185,280 kWh $0.06
Electricity Demand $18,704 7,943 kW-months/year $2.35
Electricity Fees $2,364 - $ -
Natural Gas $153,162 29,671 MMBtu $5.16
TOTAL ENERGY COSTS $371,085
RECOMMENDED SAVINGS* $42,754 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,798
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,916
Cost:
$9,150
$6,497 122,737 $419 178 - - - - - - - - $6,497
122,737
kWh
$419
178
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$4,088
Cost:
$15,000
- - - - $4,088 924 - - - - - - -
-
kWh
-
-
kW-months/year
$4,088
924
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,525
Cost:
$1,000
$2,338 41,313 $187 79 - - - - - - - - $2,338
41,313
kWh
$187
79
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,064
Cost:
$140
$1,003 17,721 $61 26 - - - - - - - - $1,003
17,721
kWh
$61
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$917
Cost:
$1,000
$849 14,999 $68 29 - - - - - - - - $849
14,999
kWh
$68
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$690
Cost:
$900
$570 10,063 $120 51 - - - - - - - - $570
10,063
kWh
$120
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$653
Cost:
$240
$487 8,611 $139 17 - - - - - - $27 - $487
8,611
kWh
$139
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$27
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$368
Cost:
$323
$207 3,662 $12 5 - - - - - - $149 - $207
3,662
kWh
$12
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$149
-
$
09: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$2,449
Cost:
$11,500
- - - - - - $2,449 998,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,449
998,400
Tgal
-
-
$
-
-
$
10: 3.2176 INCREASE USE OF AUTOMATION Savings:
$22,464
Cost:
$45,000
- - - - - - - - $22,464 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$22,464
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$620
Cost:
$100
- - - - - - - - - - $620 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$620
-
$
TOTAL RECOMMENDED Savings:
$42,754
Cost:
$84,353
$11,951 219,106 $1,006 385 $4,088 924 $2,449 998,400 $22,464 - $796 - $11,951
219,106
kWh
$1,006
385
kW-months/year
$4,088
924
MMBtu
$2,449
998,400
Tgal
$22,464
-
$
$796
-
$
TOTAL IMPLEMENTED Savings:
$3,798
Cost:
$1,340
$2,825 49,924 $326 96 - - - - - - $647 - $2,825
49,924
kWh
$326
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$647
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost