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IAC Assessment: BD0202
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IAC Assessment: BD0202
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IAC Center Bradley University
Assessment Year 2002
Principal Product Industrial Metal Fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 500,000
Annual Production 450,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,971 8,294,040 kWh $0.04
Electricity Demand $203,299 18,554 kW-months/year $10.96
Electricity Fees $360 - $ -
Natural Gas $737,628 118,486 MMBtu $6.23
TOTAL ENERGY COSTS $1,303,696
RECOMMENDED SAVINGS* $171,285 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$90,110
Cost:
$47,000
- - - - $90,110 13,632 - - - - - - - - -
-
kWh
-
-
kW-months/year
$90,110
13,632
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$10,572
Cost:
$25,000
- - - - $10,572 1,599 - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,572
1,599
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.1222 INSTALL TURBULATORS Savings:
$7,093
Cost:
$1,200
- - - - $7,093 1,073 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,093
1,073
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$6,166
Cost:
$3,000
$3,257 91,993 $2,909 265 - - - - - - - - - - $3,257
91,993
kWh
$2,909
265
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,720
Cost:
$14,230
$3,395 95,911 $2,325 212 - - - - - - - - - - $3,395
95,911
kWh
$2,325
212
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,357
Cost:
$6,000
- - - - $4,357 659 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,357
659
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,945
Cost:
$2,300
$1,028 29,079 $917 84 - - - - - - - - - - $1,028
29,079
kWh
$917
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,490
Cost:
$1,350
$405 11,423 $1,085 99 - - - - - - - - - - $405
11,423
kWh
$1,085
99
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,068
Cost:
$2,150
$518 14,640 $218 20 - - - - - - - - $332 - $518
14,640
kWh
$218
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$332
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$550
Cost:
$540
$212 5,992 $90 8 - - - - - - - - $248 - $212
5,992
kWh
$90
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$248
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$27,967
Cost:
$10,000
- - - - - - - - $27,967 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$27,967
-
gal
-
-
$
-
-
$
12: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,392
Cost:
$12,000
- - - - - - $3,392 2,221,440 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,392
2,221,440
Tgal
-
-
gal
-
-
$
-
-
$
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$10,555
Cost:
-
- - - - - - - - - - $10,555 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$10,555
-
$
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$300
Cost:
$500
- - - - - - - - - - - - $300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$300
-
$
TOTAL RECOMMENDED Savings:
$171,285
Cost:
$125,270
$8,815 249,038 $7,544 688 $112,132 16,963 $3,392 2,221,440 $27,967 - $10,555 - $880 - $8,815
249,038
kWh
$7,544
688
kW-months/year
$112,132
16,963
MMBtu
$3,392
2,221,440
Tgal
$27,967
-
gal
$10,555
-
$
$880
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost