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IAC Assessment: BD0210
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IAC Assessment: BD0210
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IAC Center Bradley University
Assessment Year 2002
Principal Product Electrical Safety Switches
NAICS n/a
SIC 3567 - Industrial Furnaces And Ovens
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 56,000
Annual Production 36,500 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,237 2,453,640 kWh $0.03
Electricity Demand $61,335 6,333 kW-months/year $9.68
Natural Gas $83,909 12,363 MMBtu $6.79
TOTAL ENERGY COSTS $227,660
RECOMMENDED SAVINGS* $41,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,858
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,813
Cost:
$9,000
$4,813 198,623 - - - - - - - - $4,813
198,623
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,792
Cost:
$2,700
$1,628 51,667 $2,164 224 - - - - - - $1,628
51,667
kWh
$2,164
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$3,594
Cost:
$3,500
$3,594 148,329 - - - - - - - - $3,594
148,329
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$703
Cost:
$2,500
- - $645 67 $58 22,989 - - - - -
-
kWh
$645
67
kW-months/year
$58
22,989
MMBtu
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$516
Cost:
$750
$202 6,423 $314 32 - - - - - - $202
6,423
kWh
$314
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$439
Cost:
$1,200
$232 7,367 $207 21 - - - - - - $232
7,367
kWh
$207
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$422
Cost:
$500
$224 7,098 $198 21 - - - - - - $224
7,098
kWh
$198
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$(-124)
Cost:
$281
$94 2,996 $40 4 - - - - $(-258) - $94
2,996
kWh
$40
4
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-258)
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$406
Cost:
$1,200
- - - - - - $406 475 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$406
475
Tgal
-
-
$
10: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$26,800
Cost:
$5,000
- - $26,800 3,800 - - - - - - -
-
kWh
$26,800
3,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$41,361
Cost:
$26,631
$10,787 422,503 $30,368 4,169 $58 22,989 $406 475 $(-258) - $10,787
422,503
kWh
$30,368
4,169
kW-months/year
$58
22,989
MMBtu
$406
475
Tgal
$(-258)
-
$
TOTAL IMPLEMENTED Savings:
$13,858
Cost:
$19,131
$10,787 422,503 $2,923 302 - - $406 475 $(-258) - $10,787
422,503
kWh
$2,923
302
kW-months/year
-
-
MMBtu
$406
475
Tgal
$(-258)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost