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IAC Assessment: BD0212
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IAC Assessment: BD0212
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IAC Center Bradley University
Assessment Year 2002
Principal Product Corrugated Shipping Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 225,000
Annual Production 800,000,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,652 3,863,040 kWh $0.04
Electricity Demand $56,103 8,631 kW-months/year $6.50
Natural Gas $243,478 40,016 MMBtu $6.08
TOTAL ENERGY COSTS $503,825
RECOMMENDED SAVINGS* $311,397 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,709
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1224 REPLACE BOILER Savings:
$17,844
Cost:
$70,000
- - - - $17,844 3,238 - - - - - - -
-
kWh
-
-
kW-months/year
$17,844
3,238
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$16,703
Cost:
$20,000
- - - - $16,703 2,767 - - - - - - -
-
kWh
-
-
kW-months/year
$16,703
2,767
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,656
Cost:
$13,200
$9,604 217,292 $2,052 316 - - - - - - - - $9,604
217,292
kWh
$2,052
316
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,764
Cost:
$3,075
$2,884 65,240 $880 135 - - - - - - - - $2,884
65,240
kWh
$880
135
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,605
Cost:
$1,100
$2,037 46,073 $568 87 - - - - - - - - $2,037
46,073
kWh
$568
87
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,383
Cost:
$2,000
- - - - $2,383 452 - - - - - - -
-
kWh
-
-
kW-months/year
$2,383
452
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,219
Cost:
$600
$995 77 $224 35 - - - - - - - - $995
77
kWh
$224
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$999
Cost:
$2,975
- - $150 23 - - $530 41 - - $319 - -
-
kWh
$150
23
kW-months/year
-
-
MMBtu
$530
41
Tgal
-
-
$
$319
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$931
Cost:
$1,000
$726 16,413 $205 32 - - - - - - - - $726
16,413
kWh
$205
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$346
Cost:
$333
$162 3,664 $33 5 - - - - - - $151 - $162
3,664
kWh
$33
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$151
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$2,259
Cost:
$3,600
- - - - - - $2,259 1,053 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,259
1,053
Tgal
-
-
$
-
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$219
Cost:
$1,000
- - - - - - $219 52,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$219
52,000
Tgal
-
-
$
-
-
$
13: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$182,593
Cost:
$180,000
$1,273 98 $360 55 - - - - $180,960 - - - $1,273
98
kWh
$360
55
kW-months/year
-
-
MMBtu
-
-
Tgal
$180,960
-
$
-
-
$
14: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$59,860
Cost:
$35,000
- - - - - - - - $59,860 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$59,860
-
$
-
-
$
15: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$5,000
Cost:
$2,500
- - - - - - - - - - $5,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$5,000
-
$
16: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$3,016
Cost:
$2,495
- - - - - - - - - - $3,016 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,016
-
$
TOTAL RECOMMENDED Savings:
$311,397
Cost:
$338,878
$17,681 348,857 $4,472 688 $36,930 6,457 $3,008 53,094 $240,820 - $8,486 - $17,681
348,857
kWh
$4,472
688
kW-months/year
$36,930
6,457
MMBtu
$3,008
53,094
Tgal
$240,820
-
$
$8,486
-
$
TOTAL IMPLEMENTED Savings:
$26,709
Cost:
$76,108
$6,804 131,467 $1,910 294 $17,844 3,238 - - - - $151 - $6,804
131,467
kWh
$1,910
294
kW-months/year
$17,844
3,238
MMBtu
-
-
Tgal
-
-
$
$151
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost