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IAC Assessment: BD0214
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IAC Assessment: BD0214
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IAC Center Bradley University
Assessment Year 2002
Principal Product Insulated Wire
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 650,000,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,505 1,988,316 kWh $0.04
Electricity Demand $66,109 5,816 kW-months/year $11.37
Electricity Fees $2,652 - $ -
Natural Gas $55,464 9,152 MMBtu $6.06
TOTAL ENERGY COSTS $204,879
RECOMMENDED SAVINGS* $19,707 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,600
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,403
Cost:
$13,000
$3,539 92,028 $1,864 164 - - - - - - - - - - $3,539
92,028
kWh
$1,864
164
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,958
Cost:
$3,630
$1,672 43,376 $803 71 - - - - $483 - - - - - $1,672
43,376
kWh
$803
71
kW-months/year
-
-
MMBtu
-
-
Tgal
$483
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,446
Cost:
$1,440
$1,015 26,377 $431 38 - - - - - - - - - - $1,015
26,377
kWh
$431
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,378
Cost:
$700
$880 22,860 $498 44 - - - - - - - - - - $880
22,860
kWh
$498
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,240
Cost:
$1,000
$791 20,516 $449 40 - - - - - - - - - - $791
20,516
kWh
$449
40
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,225
Cost:
$4,200
- - - - $1,225 193 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,225
193
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.1222 INSTALL TURBULATORS Savings:
$744
Cost:
-
- - $269 24 $475 42 - - - - - - - - -
-
kWh
$269
24
kW-months/year
$475
42
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$483
Cost:
$825
$288 7,620 $195 17 - - - - - - - - - - $288
7,620
kWh
$195
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$222
Cost:
$215
$90 2,345 $36 3 - - - - $96 - - - - - $90
2,345
kWh
$36
3
kW-months/year
-
-
MMBtu
-
-
Tgal
$96
-
$
-
-
$
-
-
$
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,008
Cost:
$800
- - - - - - $3,008 748,800 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,008
748,800
Tgal
-
-
$
-
-
$
-
-
$
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,000
Cost:
$500
- - - - - - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$1,000
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$600
Cost:
$155
- - - - - - - - - - $600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$19,707
Cost:
$26,465
$8,275 215,122 $4,545 401 $1,700 235 $3,008 748,800 $579 - $600 - $1,000 - $8,275
215,122
kWh
$4,545
401
kW-months/year
$1,700
235
MMBtu
$3,008
748,800
Tgal
$579
-
$
$600
-
$
$1,000
-
$
TOTAL IMPLEMENTED Savings:
$1,600
Cost:
$915
$970 25,205 $534 47 - - - - $96 - - - - - $970
25,205
kWh
$534
47
kW-months/year
-
-
MMBtu
-
-
Tgal
$96
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost