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IAC Assessment: BD0216
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IAC Assessment: BD0216
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IAC Center Bradley University
Assessment Year 2002
Principal Product Lawn and Home Products
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 500,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 2,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,065 3,768,048 kWh $0.06
Natural Gas $342,817 46,026 MMBtu $7.45
TOTAL ENERGY COSTS $584,127
RECOMMENDED SAVINGS* $96,291 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,295
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ Tgal $ $ $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$44,159
Cost:
$52,000
- - $44,159 5,885 - - - - - - - - - - -
-
kWh
$44,159
5,885
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,756
Cost:
$1,500
- - $5,756 767 - - - - - - - - - - -
-
kWh
$5,756
767
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,635
Cost:
$6,230
$1,316 22,479 - - - - - - - - $319 - - - $1,316
22,479
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$319
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,518
Cost:
$1,800
$1,518 25,909 - - - - - - - - - - - - $1,518
25,909
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,359
Cost:
$1,500
- - $1,359 194 - - - - - - - - - - -
-
kWh
$1,359
194
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$937
Cost:
$975
$937 16,002 - - - - - - - - - - - - $937
16,002
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.1222 INSTALL TURBULATORS Savings:
$813
Cost:
$1,700
- - $813 116 - - - - - - - - - - -
-
kWh
$813
116
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$399
Cost:
$328
$234 2,984 - - - - $69 - $96 - - - - - $234
2,984
kWh
-
-
MMBtu
-
-
Tgal
$69
-
$
$96
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$387
Cost:
-
$387 6,724 - - - - - - - - - - - - $387
6,724
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$221
Cost:
$800
$221 3,810 - - - - - - - - - - - - $221
3,810
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$208
Cost:
$300
- - $208 30 - - - - - - - - - - -
-
kWh
$208
30
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
12: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$4,719
Cost:
$12,000
$(-246) (-4,191) - - $5,465 1,780,000 - - - - $(-500) - - - $(-246)
(-4,191)
kWh
-
-
MMBtu
$5,465
1,780,000
Tgal
-
-
$
-
-
$
$(-500)
-
$
-
-
$
13: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$25,880
Cost:
$25,000
- - - - - - $25,880 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$25,880
-
$
-
-
$
-
-
$
-
-
$
14: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$8,000
Cost:
$1,000
- - - - - - - - - - - - $8,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$8,000
-
$
15: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$300
Cost:
$120
- - - - - - - - - - $300 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$300
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,291
Cost:
$105,253
$4,367 73,717 $52,295 6,992 $5,465 1,780,000 $25,949 - $96 - $119 - $8,000 - $4,367
73,717
kWh
$52,295
6,992
MMBtu
$5,465
1,780,000
Tgal
$25,949
-
$
$96
-
$
$119
-
$
$8,000
-
$
TOTAL IMPLEMENTED Savings:
$8,295
Cost:
$5,300
$1,518 25,909 $6,777 913 - - - - - - - - - - $1,518
25,909
kWh
$6,777
913
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost