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IAC Assessment: BD0218
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IAC Assessment: BD0218
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IAC Center Bradley University
Assessment Year 2002
Principal Product Bronze Bushings
NAICS n/a
SIC 3362 -
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 83,250
Annual Production 3,500,000 Pounds
Production Hrs. Annual 5,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,851 4,044,431 kWh $0.06
Natural Gas $35,689 6,872 MMBtu $5.19
TOTAL ENERGY COSTS $267,540
RECOMMENDED SAVINGS* $66,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,089
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,638
Cost:
$34,000
$21,453 374,400 $(-8,815) (-2,434) - - - - - - - - $21,453
374,400
kWh
$(-8,815)
(-2,434)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,615
Cost:
$4,950
$3,877 67,667 - - - - $369 - $369 - - - $3,877
67,667
kWh
-
-
MMBtu
-
-
lb
$369
-
$
$369
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,409
Cost:
$19,190
$4,409 76,945 - - - - - - - - - - $4,409
76,945
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,415
Cost:
$2,175
$2,415 42,150 - - - - - - - - - - $2,415
42,150
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,350
Cost:
$2,000
$2,350 41,011 - - - - - - - - - - $2,350
41,011
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,060
Cost:
$6,000
- - $2,060 401 - - - - - - - - -
-
kWh
$2,060
401
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,529
Cost:
$1,100
$1,529 26,701 - - - - - - - - - - $1,529
26,701
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,251
Cost:
$1,000
$1,251 21,847 - - - - - - - - - - $1,251
21,847
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,082
Cost:
$750
$988 17,292 - - - - $38 - $56 - - - $988
17,292
kWh
-
-
MMBtu
-
-
lb
$38
-
$
$56
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$535
Cost:
-
$535 9,379 - - - - - - - - - - $535
9,379
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$511
Cost:
$1,500
- - $511 100 - - - - - - - - -
-
kWh
$511
100
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$492
Cost:
$409
$286 4,982 - - - - $86 - $120 - - - $286
4,982
kWh
-
-
MMBtu
-
-
lb
$86
-
$
$120
-
$
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,650
Cost:
$5,500
- - - - $1,650 50 - - - - - - -
-
kWh
-
-
MMBtu
$1,650
50
lb
-
-
$
-
-
$
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$11,760
Cost:
$1,000
- - - - - - - - $(-500) - $12,260 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$(-500)
-
$
$12,260
-
$
15: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$10,920
Cost:
$5,000
- - - - - - $10,920 - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
$10,920
-
$
-
-
$
-
-
$
16: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,800
Cost:
$500
- - - - - - - - - - $7,800 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$7,800
-
$
17: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$100
Cost:
$60
- - - - - - - - $100 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$100
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$66,117
Cost:
$85,134
$39,093 682,374 $(-6,244) (-1,933) $1,650 50 $11,413 - $145 - $20,060 - $39,093
682,374
kWh
$(-6,244)
(-1,933)
MMBtu
$1,650
50
lb
$11,413
-
$
$145
-
$
$20,060
-
$
TOTAL IMPLEMENTED Savings:
$21,089
Cost:
$2,600
$1,529 26,701 - - - - - - $(-500) - $20,060 - $1,529
26,701
kWh
-
-
MMBtu
-
-
lb
-
-
$
$(-500)
-
$
$20,060
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost