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IAC Assessment: BD0219
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IAC Assessment: BD0219
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IAC Center Bradley University
Assessment Year 2002
Principal Product Steel Castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $277,221 9,232,154 kWh $0.03
Electricity Demand $216,992 86,702 kW-months/year $2.50
Natural Gas $127,850 30,903 MMBtu $4.14
TOTAL ENERGY COSTS $691,833
RECOMMENDED SAVINGS* $47,653 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,097
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,344
Cost:
$22,000
- - - - $12,344 3,049 - - - - - - -
-
kWh
-
-
kW-months/year
$12,344
3,049
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,195
Cost:
$17,710
$2,546 88,873 $649 314 - - - - - - - - $2,546
88,873
kWh
$649
314
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,594
Cost:
$800
$1,938 67,696 $656 312 - - - - - - - - $1,938
67,696
kWh
$656
312
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,360
Cost:
$1,600
$1,042 36,416 $318 168 - - - - - - - - $1,042
36,416
kWh
$318
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,308
Cost:
$1,650
$886 31,067 $422 194 - - - - - - - - $886
31,067
kWh
$422
194
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$604
Cost:
$1,000
$159 5,569 $213 85 - - - - $190 - $42 - $159
5,569
kWh
$213
85
kW-months/year
-
-
MMBtu
-
-
Tgal
$190
-
$
$42
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$458
Cost:
$557
$181 6,448 $16 9 - - - - $109 - $152 - $181
6,448
kWh
$16
9
kW-months/year
-
-
MMBtu
-
-
Tgal
$109
-
$
$152
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$254
Cost:
$480
$195 6,741 $59 24 - - - - - - - - $195
6,741
kWh
$59
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,725
Cost:
$5,000
- - - - - - $1,725 1,497,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,725
1,497,600
Tgal
-
-
$
-
-
$
10: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$23,058
Cost:
$10,000
- - - - - - $23,058 21,024,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,058
21,024,000
Tgal
-
-
$
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$753
Cost:
$690
- - - - - - $753 140,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$753
140,400
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,653
Cost:
$61,487
$6,947 242,810 $2,333 1,106 $12,344 3,049 $25,536 22,662,000 $299 - $194 - $6,947
242,810
kWh
$2,333
1,106
kW-months/year
$12,344
3,049
MMBtu
$25,536
22,662,000
Tgal
$299
-
$
$194
-
$
TOTAL IMPLEMENTED Savings:
$20,097
Cost:
$43,110
$5,685 198,554 $1,836 879 $12,344 3,049 - - $190 - $42 - $5,685
198,554
kWh
$1,836
879
kW-months/year
$12,344
3,049
MMBtu
-
-
Tgal
$190
-
$
$42
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost