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IAC Assessment: BD0222
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IAC Assessment: BD0222
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IAC Center Bradley University
Assessment Year 2002
Principal Product Candle
NAICS n/a
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 600,000
Annual Production 1,900,000 Pieces
Production Hrs. Annual 13,440
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,592 10,425,580 kWh $0.03
Electricity Demand $281,367 27,578 kW-months/year $10.20
Electricity Fees $1,971 - $ -
Natural Gas $247,188 47,945 MMBtu $5.16
TOTAL ENERGY COSTS $869,118
RECOMMENDED SAVINGS* $316,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,858
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$185,274
Cost:
$20,000
- - - - $185,274 35,941 - - - - - - -
-
kWh
-
-
kW-months/year
$185,274
35,941
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,898
Cost:
$12,020
$6,117 188,209 $2,781 273 - - - - - - - - $6,117
188,209
kWh
$2,781
273
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,835
Cost:
$2,232
$4,341 133,558 $3,494 343 - - - - - - - - $4,341
133,558
kWh
$3,494
343
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$6,079
Cost:
$6,000
- - - - $6,079 1,179 - - - - - - -
-
kWh
-
-
kW-months/year
$6,079
1,179
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,027
Cost:
$1,000
$1,678 51,630 $1,349 132 - - - - - - - - $1,678
51,630
kWh
$1,349
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.1222 INSTALL TURBULATORS Savings:
$2,272
Cost:
$3,500
- - - - $2,272 441 - - - - - - -
-
kWh
-
-
kW-months/year
$2,272
441
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,219
Cost:
$1,425
$1,141 35,116 $1,078 106 - - - - - - - - $1,141
35,116
kWh
$1,078
106
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,901
Cost:
$2,000
$1,053 32,397 $848 83 - - - - - - - - $1,053
32,397
kWh
$848
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,141
Cost:
$1,018
- - - - $1,141 221 - - - - - - -
-
kWh
-
-
kW-months/year
$1,141
221
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$652
Cost:
-
$361 11,121 $291 29 - - - - - - - - $361
11,121
kWh
$291
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10
Cost:
$200
$65 1,997 $28 3 - - $(-35) - $(-48) - - - $65
1,997
kWh
$28
3
kW-months/year
-
-
MMBtu
$(-35)
-
$
$(-48)
-
$
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$126
Cost:
$100
- - - - $126 24 - - - - - - -
-
kWh
-
-
kW-months/year
$126
24
MMBtu
-
-
$
-
-
$
-
-
$
13: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$70,000
Cost:
$40,000
- - - - - - - - - - $70,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$70,000
-
$
14: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$24,960
Cost:
$17,300
- - - - - - - - - - $24,960 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$24,960
-
$
15: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,004
Cost:
-
- - - - - - - - - - $2,004 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$2,004
-
$
TOTAL RECOMMENDED Savings:
$316,398
Cost:
$106,795
$14,756 454,028 $9,869 969 $194,892 37,806 $(-35) - $(-48) - $96,964 - $14,756
454,028
kWh
$9,869
969
kW-months/year
$194,892
37,806
MMBtu
$(-35)
-
$
$(-48)
-
$
$96,964
-
$
TOTAL IMPLEMENTED Savings:
$103,858
Cost:
$69,320
$6,117 188,209 $2,781 273 - - - - - - $94,960 - $6,117
188,209
kWh
$2,781
273
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$94,960
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost