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IAC Assessment: BD0223
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IAC Assessment: BD0223
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IAC Center Bradley University
Assessment Year 2003
Principal Product Water Teatment Equipment
NAICS 333318 - Other Commercial and Service Industry Machinery Manufacturing
SIC 3589 - Service Industry Machinery, Nec
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 450,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 52,416
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $585,782 14,892,339 kWh $0.04
Electricity Demand $395,106 28,808 kW-months/year $13.72
Electricity Fees $5,136 - $ -
Natural Gas $189,345 29,847 MMBtu $6.34
TOTAL ENERGY COSTS $1,175,369
RECOMMENDED SAVINGS* $154,876 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,651
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,812
Cost:
$99,075
$21,349 543,255 $14,333 1,045 - - $(-2,651) - $(-8,219) - - - $21,349
543,255
kWh
$14,333
1,045
kW-months/year
-
-
MMBtu
$(-2,651)
-
$
$(-8,219)
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$33,379
Cost:
$48,000
- - - - $33,379 5,229 - - - - - - -
-
kWh
-
-
kW-months/year
$33,379
5,229
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,614
Cost:
$190
$17,117 435,585 $11,497 838 - - - - - - - - $17,117
435,585
kWh
$11,497
838
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,325
Cost:
$400
$3,186 81,064 $2,139 156 - - - - - - - - $3,186
81,064
kWh
$2,139
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$4,521
Cost:
$9,080
$1,854 47,174 $2,667 194 - - - - - - - - $1,854
47,174
kWh
$2,667
194
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,245
Cost:
$1,050
$2,299 58,498 $1,946 142 - - - - - - - - $2,299
58,498
kWh
$1,946
142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$392
Cost:
$640
$261 6,645 $131 10 - - - - - - - - $261
6,645
kWh
$131
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$184
Cost:
$875
$432 10,985 $206 15 - - $(-190) - $(-264) - - - $432
10,985
kWh
$206
15
kW-months/year
-
-
MMBtu
$(-190)
-
$
$(-264)
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,034
Cost:
-
$618 15,739 $416 30 - - - - - - - - $618
15,739
kWh
$416
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$36,770
Cost:
$100
- - - - - - - - - - $36,770 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$36,770
-
$
11: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$15,600
Cost:
$2,500
- - - - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$15,600
-
$
TOTAL RECOMMENDED Savings:
$154,876
Cost:
$161,910
$47,116 1,198,945 $33,335 2,430 $33,379 5,229 $(-2,841) - $(-8,483) - $52,370 - $47,116
1,198,945
kWh
$33,335
2,430
kW-months/year
$33,379
5,229
MMBtu
$(-2,841)
-
$
$(-8,483)
-
$
$52,370
-
$
TOTAL IMPLEMENTED Savings:
$95,651
Cost:
$14,835
$25,149 639,951 $18,586 1,355 - - $(-190) - $(-264) - $52,370 - $25,149
639,951
kWh
$18,586
1,355
kW-months/year
-
-
MMBtu
$(-190)
-
$
$(-264)
-
$
$52,370
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost