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IAC Assessment: BD0229
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IAC Assessment: BD0229
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IAC Center Bradley University
Assessment Year 2003
Principal Product Track Link and Track Shoe Assemblies
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $5,000,000-$10,000,000
# of Employees 86
Plant Area (Sq.Ft.) 182,500
Annual Production 30,000 Pieces
Production Hrs. Annual 5,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,492 3,003,840 kWh $0.06
Natural Gas $34,652 7,618 MMBtu $4.55
TOTAL ENERGY COSTS $216,363
RECOMMENDED SAVINGS* $57,402 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,182
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,362
Cost:
$38,415
$20,478 340,740 - - $914 - $970 - $20,478
340,740
kWh
-
-
lb
$914
-
$
$970
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,705
Cost:
$14,480
$8,705 144,840 - - - - - - $8,705
144,840
kWh
-
-
lb
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,910
Cost:
$555
$7,660 127,466 - - $139 - $111 - $7,660
127,466
kWh
-
-
lb
$139
-
$
$111
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,266
Cost:
$9,660
$7,186 119,578 - - $(-25) - $105 - $7,186
119,578
kWh
-
-
lb
$(-25)
-
$
$105
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,676
Cost:
$3,857
$3,676 61,179 - - - - - - $3,676
61,179
kWh
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,328
Cost:
$1,275
$1,328 22,108 - - - - - - $1,328
22,108
kWh
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$736
Cost:
$1,500
$386 6,423 - - $225 - $125 - $386
6,423
kWh
-
-
lb
$225
-
$
$125
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$506
Cost:
$500
$425 7,076 - - $32 - $49 - $425
7,076
kWh
-
-
lb
$32
-
$
$49
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$299
Cost:
-
$299 4,975 - - - - - - $299
4,975
kWh
-
-
lb
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,032
Cost:
$72
- - $2,032 52,000 - - - - -
-
kWh
$2,032
52,000
lb
-
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,958
Cost:
$5,500
- - $1,958 84,000 - - - - -
-
kWh
$1,958
84,000
lb
-
-
$
-
-
$
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$624
Cost:
$600
- - $624 15,600 - - - - -
-
kWh
$624
15,600
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$57,402
Cost:
$76,414
$50,143 834,385 $4,614 151,600 $1,285 - $1,360 - $50,143
834,385
kWh
$4,614
151,600
lb
$1,285
-
$
$1,360
-
$
TOTAL IMPLEMENTED Savings:
$4,182
Cost:
$4,357
$4,101 68,255 - - $32 - $49 - $4,101
68,255
kWh
-
-
lb
$32
-
$
$49
-
$
Savings
Cost
$ kWh $ lb $ $ $ $
Electricity Usage Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Personnel Changes Ancillary Material Cost