IAC logo
IAC Assessment: BD0233
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0233
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2003
Principal Product Steel billet
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $100,000,000-$500,000,000
# of Employees 125
Plant Area (Sq.Ft.) 69,500
Annual Production 800,000 Tons
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $920,749 25,154,070 kWh $0.04
Electricity Demand $3,978 35,644 kW-months/year $0.11
Natural Gas $140,916 37,296 MMBtu $3.78
TOTAL ENERGY COSTS $1,065,643
RECOMMENDED SAVINGS* $244,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.5123 REDUCE FLUID FLOW RATES Savings:
$155,476
Cost:
-
$154,811 4,229,820 $665 6,043 - - - - - - $154,811
4,229,820
kWh
$665
6,043
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,735
Cost:
$53,300
$14,688 401,309 $47 429 - - - - - - $14,688
401,309
kWh
$47
429
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,650
Cost:
$16,110
$8,215 224,459 $32 307 - - - - $6,403 - $8,215
224,459
kWh
$32
307
kW-months/year
-
-
MMBtu
-
-
$
$6,403
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,684
Cost:
$2,500
$7,440 203,269 $61 557 - - - - $1,183 - $7,440
203,269
kWh
$61
557
kW-months/year
-
-
MMBtu
-
-
$
$1,183
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,558
Cost:
$1,905
$2,166 59,176 $4 37 - - - - $388 - $2,166
59,176
kWh
$4
37
kW-months/year
-
-
MMBtu
-
-
$
$388
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,488
Cost:
$100
$2,477 67,677 $11 97 - - - - - - $2,477
67,677
kWh
$11
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,281
Cost:
$1,000
$2,271 62,037 $10 89 - - - - - - $2,271
62,037
kWh
$10
89
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,162
Cost:
$1,725
$1,683 45,999 $11 100 - - - - $468 - $1,683
45,999
kWh
$11
100
kW-months/year
-
-
MMBtu
-
-
$
$468
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,672
Cost:
$2,340
$583 16,004 $2 20 - - - - $1,087 - $583
16,004
kWh
$2
20
kW-months/year
-
-
MMBtu
-
-
$
$1,087
-
$
10: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$627
Cost:
$468
$627 17,126 - - - - - - - - $627
17,126
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$22,500
Cost:
$30,000
- - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,500
-
$
-
-
$
12: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$16,175
Cost:
$1,600
- - - - $(-1,009) (-267) $2,784 - $14,400 - -
-
kWh
-
-
kW-months/year
$(-1,009)
(-267)
MMBtu
$2,784
-
$
$14,400
-
$
TOTAL RECOMMENDED Savings:
$244,008
Cost:
$111,048
$194,961 5,326,876 $843 7,679 $(-1,009) (-267) $25,284 - $23,929 - $194,961
5,326,876
kWh
$843
7,679
kW-months/year
$(-1,009)
(-267)
MMBtu
$25,284
-
$
$23,929
-
$
TOTAL IMPLEMENTED Savings:
$22,500
Cost:
$30,000
- - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost