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IAC Assessment: BD0233
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IAC Assessment: BD0233
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IAC Center Bradley University
Assessment Year 2003
Principal Product Steel billet
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $100,000,000-$500,000,000
# of Employees 125
Plant Area (Sq.Ft.) 69,500
Annual Production 800,000 Tons
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $920,749 25,154,070 kWh $0.04
Electricity Demand $3,978 35,644 kW-months/year $0.11
Natural Gas $140,916 37,296 MMBtu $3.78
TOTAL ENERGY COSTS $1,065,643
RECOMMENDED SAVINGS* $244,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.5123 REDUCE FLUID FLOW RATES Savings:
$155,476
Cost:
-
$154,811 4,229,820 $665 6,043 - - - - - - $154,811
4,229,820
kWh
$665
6,043
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,735
Cost:
$53,300
$14,688 401,309 $47 429 - - - - - - $14,688
401,309
kWh
$47
429
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,650
Cost:
$16,110
$8,215 224,459 $32 307 - - - - $6,403 - $8,215
224,459
kWh
$32
307
kW-months/year
-
-
MMBtu
-
-
$
$6,403
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,684
Cost:
$2,500
$7,440 203,269 $61 557 - - - - $1,183 - $7,440
203,269
kWh
$61
557
kW-months/year
-
-
MMBtu
-
-
$
$1,183
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,558
Cost:
$1,905
$2,166 59,176 $4 37 - - - - $388 - $2,166
59,176
kWh
$4
37
kW-months/year
-
-
MMBtu
-
-
$
$388
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,488
Cost:
$100
$2,477 67,677 $11 97 - - - - - - $2,477
67,677
kWh
$11
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,281
Cost:
$1,000
$2,271 62,037 $10 89 - - - - - - $2,271
62,037
kWh
$10
89
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,162
Cost:
$1,725
$1,683 45,999 $11 100 - - - - $468 - $1,683
45,999
kWh
$11
100
kW-months/year
-
-
MMBtu
-
-
$
$468
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,672
Cost:
$2,340
$583 16,004 $2 20 - - - - $1,087 - $583
16,004
kWh
$2
20
kW-months/year
-
-
MMBtu
-
-
$
$1,087
-
$
10: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$627
Cost:
$468
$627 17,126 - - - - - - - - $627
17,126
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$22,500
Cost:
$30,000
- - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,500
-
$
-
-
$
12: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$16,175
Cost:
$1,600
- - - - $(-1,009) (-267) $2,784 - $14,400 - -
-
kWh
-
-
kW-months/year
$(-1,009)
(-267)
MMBtu
$2,784
-
$
$14,400
-
$
TOTAL RECOMMENDED Savings:
$244,008
Cost:
$111,048
$194,961 5,326,876 $843 7,679 $(-1,009) (-267) $25,284 - $23,929 - $194,961
5,326,876
kWh
$843
7,679
kW-months/year
$(-1,009)
(-267)
MMBtu
$25,284
-
$
$23,929
-
$
TOTAL IMPLEMENTED Savings:
$22,500
Cost:
$30,000
- - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost